Horizontal (Orbital) Stretch Wrapping Machines
High-Speed Orbital Ring Systems for Linear & Over-Sized Products
Packaging and Wrapping Machines is a leading North American distributor of Dynawrap and Edda horizontal stretch wrapping machines. Also known as orbital stretch wrappers or tunnel wrappers, these systems feature a ring-shaped design ideal for long or oversized products such as aluminum profiles, steel pipes, tubing coils, wood panels, insulation boards, and furniture.
Orbital System Enterprise Integration Quick Facts
- SI Ready: EtherNet/IP, PROFINET, OPC UA & MQTT
- Controls: Allen-Bradley, Siemens, Beijer & Beckhoff PLCs
- ERP/WMS: Direct String-Based Data Exchange & Production Orders
- Industry 4.0: Predictive Maintenance Diagnostics, Telemetry & OEE
- Automation: VFD Sync & FANUC/ABB/KUKA Robot I/O Handshakes
- Safety: CIP Safety & EHS Compliant Stretch Secure™ Auto-Stop
- LUMI™ 3D Vision: Volumetric Scanning & Dynamic Recipes
- ERP Labeling: Scan, Verify & Auto-Reprint Systems
- Uptime: Preventative Maintenance Spare Parts Kits
Advanced Features & Operator Controls
Our horizontal stretch wrappers are designed to be operator-friendly, featuring intuitive digital HMI displays used to configure product dimensions, film tension, and wrapping speeds. Beyond standard automation, these machines offer custom wrap recipes, remote operation via Wi-Fi modules, and independent pneumatic top-down pressure rollers to stabilize light or irregular loads. While most of our orbital systems are fully automatic, they feature manual overrides for specialized or low-volume wrapping requirements.
Ready to Automate Your Packaging Line?
Get a custom quote and ROI analysis for a Pro Series Horizontal Wrapper.
REQUEST A CUSTOM QUOTEDynawrap Pro-W Series: Dual-Material Wrapping
Integrated Bubble Wrap or PE Foam units for high-gloss or fragile surfaces.
Pro Series Integration Highlights - Industry Case Studies
Case Study: Robotic Stacking with Pro 2200
See the Pro 2200 integrated with a robotic cell to stack and wrap 16-count insulation bundles. Fully automated throughput with zero manual labor.
Case Study: Zero-Drop Loading with Pro 1700
Watch the Pro 1700 eliminate downtime. Operators stay in the cab while dual-arm orbital technology secures the load in seconds. Entire pallet wrapping precision.
Case Study: 38-Foot Extended Line with Pro 1900
Custom 3-stage motorized conveyor setup (10', 3', 6') handling extra-long industrial profiles. Triggered via Remote Fob for +40% forklift operator efficiency.
Engineering Note: Our Pro Series is highly modular. From high-speed Pro 600 units for narrow extrusions to the Pro 2200 for prefab walls, we customize the conveyor logic (Metric or Imperial) to fit your facility footprint.
The Economics of Automation
Automated orbital wrapping reduces labor requirements by up to 70% and film waste by 25% compared to manual hand-taping and bagging.
Orbital Wrapper Specifications & Performance Metrics
| Machine Series | Ring Diameter | Max. Speed | Film & Sample Applications |
|---|---|---|---|
| Dynawrap Pro 600 | ~24" (600mm) | 90 RPM | 10" Wrap (19.6" Max W): Copper pipe, window blinds, and narrow extrusions. |
| Dynawrap Pro 1100 | ~43" (1100mm) | 90 RPM | 10" Wrap (38.5" Max W): Flat-pack RTA cabinetry and interior doors. |
| Dynawrap Pro 1250 | ~49" (1260mm) | 75 RPM | 10" Wrap (46.0" Max W): Mid-wide sheet goods, commercial doors, and flooring. |
| Dynawrap Pro 1400 | ~54" (1370mm) | 75 RPM | 10" Wrap (50.7" Max W): Architectural panels, oversized windows, and flat-pack. |
| Dynawrap Pro 1700 | ~67" (1700mm) | 55 RPM | 10" Wrap (62.2" Max W): 60" doors, 5-foot prefab walls, and flat-pack tables. |
| Dynawrap Pro 1900 | ~75" (1900mm) | 50 RPM | 10" Wrap (Bulky/47.2" W): Heavy industrial crating, refrigeration panels, and SIPs. |
| Dynawrap Pro 2200 | ~85" (2170mm) | 55 RPM | 10" / 20" Wrap (59.0" Max W): Master pallets, prefab cassettes, and tall crates. |
Dynawrap Joy Series Lineup
The Joy Series is our cost-effective, automated workhorse designed for heavy-duty standard applications. Delivering unmatched reliability for everyday extrusion, assembly, and cabinetry lines without the need for complex, custom engineering.
Joy 1550 Ventana
Specialized Conveyor System
Engineered for Windows & Shutters
View Joy Ventana Specs →Dynawrap Joy-W Series: Hybrid Protection
Dual-layer automation combining protective bubble wrap or PE foam with tight stretch film containment.
Orbital Wrapper Sizing Calculator
Enter your maximum product dimensions below to instantly find the ideal automatic stretch wrapper for your line.
Dynawrap Go Series: Compact & Fulfillment Solutions
The Go Series provides high-speed, semi-automatic orbital wrapping for e-commerce, shipping hubs, and light industrial applications. Ideal for securing individual parcels, small extrusions, and loose items quickly.
Horizontal Wrapping Solutions by Industry
See how our orbital wrappers solve specific packaging bottlenecks, eliminate handling injuries, and reduce material costs across different manufacturing sectors.
Doors & Millwork
Zero-lift encapsulation, non-marring pneumatic presses, and hybrid bubble integration for delicate finishes.
View Application Guide →EPS Foam & Insulation
High-volume encapsulation for oversized rigid foam blocks, SIPs, and insulated steel panels.
View Application Guide →Extrusions & PVC
Sensor-triggered alignment, inline barcode labeling, and friction-free bundling for smooth profiles.
View Application Guide →Fenestration & Windows
High-tension perimeter stabilization, protective edge-nesting compression, and automatic height-sensing bypass for glass and frame assemblies.
View Application Guide →Floor Tiles & Masonry
Zero-shift containment and wood crate elimination for heavy, loose building materials and pavers.
View Application Guide →Furniture & Cabinetry
6-sided dust-proof protection, flat-pack automation, and corner-crush prevention for custom cabinetry.
View Application Guide →Heavy Steel & Dowels
High-tension puncture-resistant overlapping for sharp anchor plates, heavy rebar, and industrial piping.
View Application Guide →Lumber & Engineered Wood
Secure heavy timber, composite decking, and 16-foot plywood stacks without banding damage or turntable limits.
View Application Guide →Orbital Pallet Wrapping
Zero-drop forklift loading, unstable load securing, and heavy-duty chain conveyor automation. Wrap the load completely to the pallet without turntable centrifugal force.
View Application Guide →Plastic Tubing Coils
High-speed radial wrapping with core-threading automation for PEX tubing, corrugated pipes, and wire spools.
View Application Guide →Textiles & Flooring
Moisture barrier encapsulation and anti-telescoping containment for carpets, turf, and extreme-length fabrics.
View Application Guide →E-commerce & Fulfillment
Variable-length random sequencing, high-speed inline scanning integration, and damage-free multi-pack nesting for rapid throughput logistics.
View Application Guide →Selecting the Right Horizontal Wrapper
Choosing the correct ring diameter is critical for film efficiency and load stability. If your product dimensions fall between two models, our engineering team recommends up-sizing the ring to ensure the "corners" of your load don't impact the inner frame.
Speak with an Applications Engineer
Advanced Orbital Technology
Fully Automatic Horizontal Systems
EHS Compliance & Operator Safety
Most industrial equipment ignores facility liability. We don't. We engineer our automated packaging cells to satisfy the strictest corporate Environment, Health, and Safety (EHS) mandates. All machines feature fully cULus and CSA certified electrical panels and components to guarantee North American code compliance. By eliminating manual labor bottlenecks, our systems drastically reduce facility liability and worker compensation claims.
Zero-Lift Ergonomics
Automated film clamping and integrated motorized conveyors eliminate the repetitive strain, bending, and dead-lifting associated with manual hand-wrapping.
Perimeter Guarding & Integration
All Pro Series automated cells can be fully integrated with optical light curtains, physical machine guarding, safety fencing, and anti-drop sensors to keep operators safely isolated from moving machinery.
Predictable Operation
Our intuitive HMI controls and tool-free maintenance protocols ensure operators interact with the machine safely and predictably, reducing the risk of factory-floor accidents.
Intuitive HMI & Smart "Recipe" Logic
The Dynawrap software suite eliminates the guesswork from high-volume wrapping. Our PLC-managed interface allows operators to load complex wrap profiles instantly, ensuring consistency across every shift.
Main Operation Dashboard
Advanced Parameters Menu
Enterprise Controls & Network Architecture
We engineer heavy-duty packaging machines that dominate as standalone high-speed workstations, yet scale seamlessly into fully automated networks. From manual overrides to documented I/O handshakes and VFD line synchronization, our systems adapt to your exact operational layout.
Industry 4.0 Protocols
Native communication support for EtherNet/IP, PROFINET, EtherCAT, Modbus TCP, MQTT, and OPC UA. Connect your wrapper directly to the plant network for centralized Manufacturing Execution System (MES), cloud telemetry, and OEE tracking via explicit and implicit messaging.
Standardized Controllers
Built on globally supported flexible hardware. We offer complete factory integrations for Beijer Electronics, Allen-Bradley, Siemens, and Beckhoff platforms, complete with I/O lists and PLC tag mapping for reliable telemetry data.
Robotic Handshakes
Eliminate engineering guesswork with native discrete and register handshakes (Ready, Product Present, Busy, Complete, Fault) for FANUC, ABB, KUKA, Universal Robots (UR), and Yaskawa arms, featuring Reject Bypass Modes.
Safety & Predictive Maintenance
Engineered for EHS compliance with built-in support for CIP Safety, PROFIsafe, and interlocked machine guarding. Stream real-time predictive maintenance data (VFD status, fault codes, motor speeds, heater temperatures, and cycle counts) directly to your SCADA systems.
Dynawrap LUMI™ 3D Vision & ERP/WMS Integration
Achieve complete autonomy across high-mix production lines. The optional LUMI™ 3D Algorithmic Vision System utilizes an Intel® depth-sensing camera to provide zero-touch volumetric scanning. This eliminates manual HMI selections by reading incoming product geometry and executing dynamic recipe generation. Simultaneously, the machine can exchange standard industrial communication protocols to receive production orders, barcode data, and shipping label information directly from your ERP and WMS. The Label Scanner & Reprinting System seamlessly induces these completed, labeled loads into your ASRS (Automated Storage and Retrieval Systems).
Custom Material Handling & Conveyor Integration
Seamlessly integrate your Dynawrap Pro and Joy Series with our specialized infeed and outfeed solutions. We engineer conveying systems tailored for heavy industry, automation cells, and unique product dimensions.
Heavy-duty flat-top chain and steel slats engineered for extreme payloads, high-temp, and sharp metal applications.
Available in galvanized/stainless steel, non-marring rubber, and Vulkollan polyurethane. Engineered for zero-pressure accumulation.
Specialized angled tracks engineered to cradle and transport tubing, pipes, and round coils.
Adjustable side guide rollers available in manual or fully automated pneumatic configurations.
Specialized roller conveyors designed for seamless side-loading.
Stand-up configuration for residential doors and cabinet positioning.
Foot-pedal operated lifting columns for ergonomic, zero-fatigue product prep and rotation.
Auto-stop outfeed photoeyes prevent wrapped items from overrunning the discharge table.
Industrial Capability & Surface Protection
High-Volume Automatic Chassis
Our heavy-duty steel frames are engineered for 24/7 industrial duty cycles, ensuring perfect alignment for long-span products.
Integrated Surface Protection
Pro-W Series models feature vertical roll mounts for simultaneous application of PE Foam or Bubble Wrap.
Remote Wi-Fi Module
Full operation and diagnostic monitoring via iPhone, iPad, or Android devices.
Secondary "W" Unit
Integrated applicator for Bubble Film or PE Foam protective layering.
Auto-Film Clamp & Cut
Pneumatic Top Rollers
Anti-Slip Conveying
Global Electrical Requirements & Certifications
Standard configurations include 480V, 380V, or 220V (3-Phase), and all electrical panels are fully cULus and CSA certified for seamless integration into North American facilities. Our technicians assist in determining the optimal electrical setup for your facility, including custom transformer integration.
Beyond the Sale: Custom Engineering & Global Support
At Packaging and Wrapping Machines, we understand that an orbital wrapper is a critical link in your production chain. We don't just ship equipment; we ensure long-term operational success through specialized technical services and factory-direct expertise.
Bespoke Configurations
Every horizontal wrapper can be tailored to your footprint. We specialize in customized conveying, linear slide add-ons for coil wrapping, and omitting standard tables for seamless robotic cell integration.
EHS & Facility Integration
Our US-based team provides factory-direct installation, onsite calibration, and complete EHS safety integration - including cULus-listed optical light curtains and OSHA-compliant perimeter fencing designed to meet strict North American industrial safety standards.
Lifecycle & Uptime Protection
Guarantee zero downtime with our custom Preventative Maintenance Parts Packages. Maximize your ROI with comprehensive machine retrofits - from software updates to integrating new automated conveyors and advanced capabilities into your existing fleet as your throughput demands grow.
Ready to design your custom workflow?
Speak with an Applications EngineerEdda Spinner Series: Specialized Solutions
Note on Selection: While the Spinner series remains our precision standard for diverse profiles, facilities requiring 24/7 high-volume throughput and advanced PLC enterprise integration should prioritize the Dynawrap Pro Series.
The Edda Spinner series provides high-precision wrapping for diverse industrial profiles. "BN" models feature an integrated bubble-wrap applicator, allowing for dual-material protection (foam/bubble + stretch film) in a single pass. All Spinner models are fully automatic, featuring sensors for precise cycle start/stop commands.
Spinner 450 S
View Spinner 450 S Specs →
Spinner 450 S BN
View Spinner 450 S BN Specs →
Spinner 1000 S
View Spinner 1000 S Specs →
Spinner 1000 S BN
View Spinner 1000 S BN Specs →
Spinner 1500 S
View Spinner 1500 S Specs →
Spinner 1500 S BN
View Spinner 1500 S BN Specs →
Spinner 1800 S
View Spinner 1800 S Specs →
Spinner 1800 S BN
View Spinner 1800 S BN Specs →
Spinner 2100 S
View Spinner 2100 S Specs →
Spinner 2100 S BN
View Spinner 2100 S BN Specs →Choosing Your Spinner Machine
Choosing the correct ring diameter is critical for film efficiency and load stability. Because the wrapping ring travels in an orbital path, the diagonal corner-to-corner measurement of your load is the true "effective width."
Use the chart below to compare your product's diagonal dimensions against the machine's ring diameter. We recommend a minimum clearance buffer of 100mm (4"). Please contact us for custom model engineering.
Orbital Wrapping: Frequently Asked Questions
What is the difference between an orbital, horizontal, and tunnel stretch wrapper?
In the industrial packaging sector, the terms orbital stretch wrapper, horizontal stretch wrapping machine, and tunnel wrapper refer to the exact same technology. Whether a facility specifies a "tunnel wrapper" for securing cabinetry or a "horizontal ring wrapper" for aluminum extrusions, all utilize a rotating ring to dispense film around a product moving horizontally along a conveyor.
What is the difference between an orbital wrapper and a turntable wrapper?
Orbital wrappers are designed for linear, non-palletized products. The film ring rotates around the stationary product. Turntable wrappers rotate the load itself, which is often unstable or impossible for long items like pipes or door frames.
Do I need 3-Phase power for a horizontal wrapper?
Yes, most high-duty industrial systems require 3-Phase power to maintain motor torque and PLC logic consistency. However, our engineering team provides custom transformer integration kits for facilities restricted to 220V.
How do I determine the right ring size for my products?
We calculate the "diagonal clearance" of your largest package plus the necessary film overlap. As a rule of thumb, always up-size the ring if your product is within 10% of the ring's inner diameter.
How does an automated packaging cell improve EHS compliance and operator retention?
By automating the most physically demanding parts of the packaging process - manual lifting, hand-threading, and repetitive stretch wrapping - our orbital cells significantly reduce ergonomic strain. This direct mitigation of EHS liabilities leads to fewer worker's compensation claims, higher daily throughput, and lower employee turnover in high-volume warehouse environments.
How do horizontal stretch wrappers integrate with Industry 4.0 environments?
Our automated orbital wrappers act as smart nodes within your facility. By utilizing EtherNet/IP and OPC UA protocols, the wrapper's PLC feeds real-time telemetry data (such as motor torque and cycle times) directly to your Manufacturing Execution System (MES). This enables OEE (Overall Equipment Effectiveness) tracking, predictive maintenance, and seamless transitioning to ASRS (Automated Storage and Retrieval Systems).



















