Dynawrap Pro 1100W
Large-Format Hybrid Horizontal Wrapper with Bubble Unit
The Dynawrap Pro 1100W is the high-output, dual-material upgrade to our industry-standard Dynawrap Pro 1100. Engineered for oversized products, this 1100mm ring system adds a secondary bubble-wrap welding station to provide a complete 'Armor-Wrap' for high-value surfaces like large doors, windows, office furniture, and oversized tubing coils.
EHS-Compliant Dual Pass Automation:
This automated cell entirely eliminates the repetitive ergonomic strain and cut hazards of manually applying prep materials. The system seamlessly welds a wide-format layer of bubble wrap or PE foam around large-surface-area items before automatically pinning it securely with high-tension stretch film, establishing a zero-prep, hands-free packaging zone.
Constant Tensioning System (CTS)
A major challenge when wrapping oversized products is maintaining consistent film tension across highly varied bundle widths. The Pro 1100W features a spring-based Constant Tensioning System (CTS). This mechanical stretch ring (yielding 50-70% pre-stretch) dynamically adjusts force during rotation, adding tension where the film gets loose to ensure a tight, professional wrap on massive panels and bulky cabinets alike.
Included Standard Features CE Certified
Pre-program custom wrap recipes. Operators tap the Beijer touchscreen to instantly auto-adjust tension, RPM, and film overlap. Zero guesswork.
Integrated remote tech support access for instant factory-level PLC troubleshooting and updates.
1800mm High-traction belt-driven system utilizing Variable Frequency Drives (VFD) for seamless upstream line speed-matching.
Pneumatic stabilization for wide loads paired with heavy-duty automated film clamp, cut, and wipe-down. Zero operator intervention.
Universal, Non-Proprietary Components
We refuse to trap you in a proprietary parts ecosystem. The Pro-Series is built entirely with globally sourced, off-the-shelf Tier-1 components (Schneider Electric, Omron, Pepperl+Fuchs). If a sensor or contactor is ever damaged, your maintenance team can source the exact replacement at your local electrical supply house the same day. No black-box motherboards. No forced overseas shipping delays. Absolute uptime.
Quality Assurance & Commissioning: Pre-shipment video verification / Factory Acceptance Testing (FAT) available upon request for automated cell integrations. Every system ships with a full digital commissioning packet to streamline electrical and PLC deployment.
Hybrid Textile Roll Wrapping System
The Challenge: A major textile producer needed to automate the moisture protection of large fabric rolls. The goal was to encapsulate the rolls in a "plastic bag" finish without manual labor.
The Solution: This 1100W Hybrid was customized with **integrated motorized conveyor tables** designed to align perfectly with the client’s existing textile line. The system uses a two-stage process:
- Stage 1: Encapsulates the roll in poly-sheeting (or optional **bubble wrap**).
- Stage 2: Orbital stretch film secures the sheeting for a 100% dust-proof seal.
Versatility: While configured here for textiles, this hybrid logic can be applied to any product requiring an extra layer of surface protection under the stretch film.
Full encapsulation for outside storage.
Replaces manual bagging and taping.
Prevents load-shifting in transit.
See this automated cell in action: Read the complete Textiles, Carpets & Flooring Automation Guide →
Proudly supported by our Atlanta-based engineering team.
Dynawrap LUMI™ 3D Algorithmic Vision (Optional)
Achieve true recipe-free autonomy with highly stable, non-black-box architecture. The optional LUMI™ System utilizes an Intel® depth-sensing 3D camera and a dedicated embedded controller housed in an industrial enclosure. As product enters the zone, the system executes volumetric scanning to determine exact geometry. The algorithm then automatically calculates and pushes the optimal wrapping parameters directly to the PLC. Operators simply select 'Optimum' or 'Heavy' protection modes, and the machine handles the rest.
Common Pro 1100W Applications
Full-sized entry, sliding, and garage doors
Assembled window units and large glass panels
RTA Cabinetry & Small Wall Cabinets, desks and tables
Bundled insulation, drywall, and siding panels
Engineered for EHS Safety & Operator Simplicity
Reduce training liabilities. Operators simply tap the HMI screen and the PLC automatically adjusts tension, RPM, and overlap for specific products. No manual tuning required while the machine is running.
By automating the film clamping, cutting, and conveying process, the Pro 1100W entirely eliminates the repetitive strain injuries (RSI) associated with manual warehouse wrapping operations.
Recommended Stretch Film
The Pro 1100W is optimized for 10" Cast Clear Machine Film for maximum reliability. For wide panels with jagged edges, Blown Film provides the extra "tack" and strength needed to prevent mid-wrap tears.
The Economics of Automation
By replacing inconsistent manual hand-wrapping with mechanized tension control, this system ensures every millimeter of stretch film is utilized to its maximum yield. Reduce your film consumption by up to 25% while eliminating the ergonomic liabilities, transit damage, and labor hours associated with manual load securing.
| Technical Specifications |
| Machine Features | |
| Automation Level | Fully Automatic / PLC Controlled |
| Wrapping Ring Diameter | 1100 mm (43.3") |
| Standard Dimensions (W x H x L) | 1950 x 2100 x 6000 mm (76.7" x 82.6" x 236.2") |
| Max Rotation Speed | 90 RPM |
| Film Delivery System | Mechanical Stretch (50-70%) with Spring-Based Constant Tensioning System (CTS) |
| Tension Control Advantage | Automated slack compensation prevents corner-crush on rectangular and irregular profiles |
| Total Weight | 1320 kg (2,910 lbs) |
| Installed Total Power | 3.3 kW |
| Power Supply Voltage | 220V 3-Phase / 380V 3P+N / 480V 3-Phase |
| Approx. Full Load Amps (FLA) | 12.5A-14.5A (220V) / 7A-8.5A (380V) / 6A-6.5A (480V) |
| Pneumatic Air Requirements | Operating Pressure: 6 Bar (87 PSI) | Peak Consumption: ~20 L/min (~0.7 CFM) |
| Industrial Control & Systems Integration Specifications | |
| PLC / HMI / Drivers | Standard: Beijer Electronics (Sweden) | Options: Siemens, Allen-Bradley (Rockwell Automation), or Beckhoff (Flexible architecture based on project requirements) |
| 3D Algorithmic Vision (Optional) | LUMI™ System: Intel® 3D Depth-Sensing Camera with Embedded Logic Controller | Executes volumetric dimensional scanning and automatically pushes optimized wrapping parameters to the PLC. |
| Fault Detection & Predictive Maintenance | Predictive Maintenance Diagnostics: Network access to VFD status/faults, motor speeds, current loads, heater temperatures, and cycle counters. Stretch Secure System: Auto-stops on film break. Film Warning System: Pre-alerts for zero-downtime roll changes. |
| ERP & WMS Integration (Optional) | String-Based Data Exchange: Receive production orders, barcode data, and shipping labels via standard protocols. Labeling System: Scans bare product and auto-reprints identical barcode on exterior stretch film for ASRS induction. |
| Integration Protocols (SI Ready) | EtherNet/IP, PROFINET, EtherCAT, Modbus TCP, native OPC UA, MQTT |
| Robot Arm Compatibility | Direct Handshake Ready for FANUC, ABB, KUKA, Universal Robots (UR), and Yaskawa Industrial & Collaborative Arms |
| Robotic Cell Handshakes | Ready, Start, Busy, Complete, Fault, Product Present Confirmation, Wrapped-Ready Signal, Reject Bypass Mode, Remote Mode (Master Override) |
| Safety Architecture | CIP Safety, PROFIsafe, Robot-Safe Hardwired I/O Interlocks, Light Curtain & Safety Scanner Integration |
| Commissioning Packet | Included: Full Electrical Schematics (PDF & CAD), I/O List, PLC Tag Map, Robot Handshake Documentation, Ethernet Object Map, PLC/HMI Source Code Backups |
| Conveyor Drive System | Belt-Driven Motorized Infeed & Outfeed Conveyors synchronized via Variable Frequency Drives (VFD) for Speed Matching |
| Standard Automation Module | Automatic Film Clamp, Cut, & Wipe-Down | Remote Diagnostics Enabled |
| Motors / Reducers | Volt Motor (TR) / Yilmaz or Polat (TR) |
| Motorized Belt Conveyor System | Megadyne (Italy) |
| Safety / Protection | Schneider Electric (E-Stop, Contactor, SSR) |
| Power Supply | Omron (Japan) |
| Sensors | Pepperl+Fuchs (Germany) |
| Product Size To Pack | |
| Max. Length | No Limit |
| Min. Length with Bridge | 550 mm (21.6") |
| Max Passing Dimensions | Max W: 980 mm (38.5") | H: 150 mm (5.9")
W: 700 mm (27.5") | Max H: 550 mm (21.6")
|
| Air Bubble Film (W-Series Exclusive) | |
| Max. Film Width | 1600 mm (63") |
| Max. Reel Diameter | 650 mm (25.6") |
| Core Diameter | 20 - 76 mm (0.8" - 3") |
| Welding Temperature (Digital) | 60°C - 180°C (140°F - 356°F) |
| Supported Materials | PE Film, Foam, PE Air Bubble, PVC, Shrink Film |
| Conveyor Belt Features | |
| 3-Stage Conveyor System (Length) | Infeed: 1800 mm (70.8") / Welding Zone: 1800 mm (70.8") / Outfeed: 1800 mm (70.8") |
| Conveyor Belt Width | 750 mm (29.5") |
| Max. Conveyor Speed | 12 m/min |
| Max Load Capacity | 80 kg/m (~54 lbs/ft) Standard Belt Rating | Conveyor structure and load capacity are fully upgradeable to heavy-duty steel slat, chain, or powered roller variants for extreme weight requirements. |
| Conveyor Roller Material Upgrades | Vulkollan Polyurethane (Extreme load/anti-abrasion) | Non-Marring Rubber (High grip/delicate finishes) | Galvanized or Stainless Steel (Heavy industrial payloads) |
| Product Centering & Alignment | Adjustable Side Guide Rollers available in manual (fixed) or fully automated pneumatic configurations for zero-touch product centering. |
| End-of-Line Conveyor Safety | Optional Outfeed Photoeye Sensor (Automatically halts the conveyor drive to prevent wrapped products from overrunning the discharge table) |
| Working Height (Adjustable) | 750 - 800 mm (29.5" - 31.5") | Custom Heights Fully Engineered to Match Robotic Cells & Automated Lines |
| Stretchfilm (PE/PVC) Specs | |
| Max. Film Reel Exterior Diameter | 220 mm (8.6") |
| Reel Core Diameter | 76 mm (3") |
| Max. Exterior Width | 250 mm (10") |
| Recommended Thickness | 12 micron (47 gauge), 15 micron (59 gauge), 17 micron (67 gauge), 20 micron (80 gauge), 23 micron (90 gauge), 30 micron (118 gauge), 35 micron (138 gauge) |
| Max. Reel Weight | 5.6 kg (12.3 lbs) |
| *125/170mm (5" / 6.7") reels can also be used | |
Factory Warranty & Lifecycle Architecture: Every system ships with an industry-standard 1-Year Comprehensive Systems Warranty. More importantly, because we refuse to trap customers in proprietary parts ecosystems, all electrical, pneumatic, and automation controls are built exclusively with open-market Tier-1 components (Schneider Electric, Omron, Beijer, Pepperl+Fuchs). Replacement parts can be sourced locally same-day for the entire operational lifespan of the machine. Review our direct-to-human SLA and service protocol