Dynawrap Pro 1100W
Large-Format Hybrid Horizontal Wrapper with Bubble Unit
The Dynawrap Pro 1100W is the high-output, dual-material upgrade to our industry-standard Dynawrap Pro 1100. Engineered for oversized, high-value products, this 1100mm ring system adds a secondary bubble-wrap welding station to provide a complete 'Armor-Wrap' for delicate surfaces like premium architectural doors, window frames, pre-finished millwork, and high-gloss RTA cabinetry panels.
Wrapping fully assembled case goods? The physical height of pre-assembled base cabinets and office desks exceeds this ring's 550mm (21.6") clearance limit. Please see the Dynawrap Joy 1550W or Pro 1700W for expanded hybrid envelopes.
Integrated Protective Welding System & By-Pass Cycle
The defining feature of the W-Series is the automated protective film curtain. A digitally controlled sealing bar operates precisely between 140°C - 160°C to encapsulate the product in bubble wrap or PE foam before the stretch film is applied.
Need to wrap a product without bubble wrap? Operators can simply select the "By-Pass Cycle" on the HMI. The machine will keep the welding unit completely off (cold) and operate exclusively as a high-speed orbital stretch wrapper, granting maximum flexibility on the factory floor.
Constant Tensioning System (CTS)
A major challenge when wrapping oversized products is maintaining consistent film tension across highly varied bundle widths. The Pro 1100W features a spring-based Constant Tensioning System (CTS). This mechanical stretch ring (yielding 50-70% pre-stretch) dynamically adjusts force during rotation, adding tension where the film gets loose to ensure a tight, professional wrap on massive panels and bulky cabinets alike.
Included Standard Features
Pre-program custom wrap recipes. Operators tap the Beijer touchscreen to instantly auto-adjust tension, RPM, and film overlap. Zero guesswork. Watch Interface Demo
Integrated remote tech support access for instant factory-level PLC troubleshooting and updates.
1800mm High-traction belt-driven system utilizing Variable Frequency Drives (VFD) for seamless upstream line speed-matching.
Pneumatic stabilization for wide loads paired with heavy-duty automated film clamp, cut, and wipe-down. Zero operator intervention.
Universal, Non-Proprietary Components
We refuse to trap you in a proprietary parts ecosystem. The Pro-Series is built entirely with globally sourced, off-the-shelf Tier-1 components (Schneider Electric, Omron, Pepperl+Fuchs). If a sensor or contactor is ever damaged, your maintenance team can source the exact replacement at your local electrical supply house the same day. No black-box motherboards. No forced overseas shipping delays. Absolute uptime.
Quality Assurance & Commissioning: Pre-shipment video verification / Factory Acceptance Testing (FAT) available upon request for automated cell integrations. Every system ships with a full digital commissioning packet to streamline electrical and PLC deployment.
Common Pro 1100W Applications
High-end wood entry doors, sliding glass doors, and pre-hung frames requiring scratch protection.
Architectural window units, fragile glass panels, and delicate fenestration products.
Unassembled flat-pack cabinet panels and shelving. (For fully assembled desks, see the Joy 1550).
Painted architectural trim, delicate aluminum extrusions, and composite cladding bundles.
Hybrid Textile Roll Wrapping System
The Challenge: A major textile producer needed to automate the moisture protection of large fabric rolls. The goal was to encapsulate the rolls in a "plastic bag" finish without manual labor.
The Solution: This 1100W Hybrid was customized with **integrated motorized conveyor tables** designed to align perfectly with the client’s existing textile line. The system uses a two-stage process:
- Stage 1: Encapsulates the roll in poly-sheeting (or optional **bubble wrap**).
- Stage 2: Orbital stretch film secures the sheeting for a 100% dust-proof seal.
Versatility: While configured here for textiles, this hybrid logic can be applied to any product requiring an extra layer of surface protection under the stretch film.
Full encapsulation for outside storage.
Replaces manual bagging and taping.
Prevents load-shifting in transit.
See this automated cell in action: Read the complete Textiles, Carpets & Flooring Automation Guide →
Proudly supported by our Atlanta-based engineering team.
Dynawrap LUMI™ 3D Algorithmic Vision (Optional)
Achieve true recipe-free autonomy with highly stable, non-black-box architecture. The optional LUMI™ System utilizes an Intel® depth-sensing 3D camera and a dedicated embedded controller housed in an industrial enclosure. As product enters the zone, the system executes volumetric scanning to determine exact geometry. The algorithm then automatically calculates and pushes the optimal wrapping parameters directly to the PLC. Operators simply select 'Optimum' or 'Heavy' protection modes, and the machine handles the rest.
Engineered for EHS Compliance & Operator Simplicity
EHS-Compliant Dual Pass Automation: Engineered with a reinforced high-torque drive system, the Dynawrap Pro 1100W acts as a standalone automated packaging cell. By utilizing integrated motorized conveyors, this system establishes complete Forklift Separation - allowing operators to safely load products from outside the active wrapping zone. It delivers a professional, 6-sided finish for items up to 1 meter wide, eliminating the ergonomic liabilities of manual hand-wrapping.
Ultra-Low Latency Beijer HMI
The Beijer Electronics HMI delivers ultra-low latency responsiveness, empowering operators to execute dynamic recipe changeovers and fine-tune synchronous VFD wrapping parameters with zero delay.
By leveraging an intuitive, PLC-managed graphical interface, this localized control node significantly flattens the learning curve, minimizing operator training time while ensuring precision execution across complex orbital packaging cells.
The Economics of Hybrid Automation
Manually cutting and taping foam or bubble wrap around casework requires multiple operators and creates severe production bottlenecks. By combining protective welding and stretch wrapping into a single, automated 1-minute cycle, you immediately recapture lost labor hours while reducing your stretch film consumption by up to 25% via mechanized tension control.
Recommended Stretch Film
The Pro 1100W is optimized for 10" (250mm) Cast Clear Machine Film over your preferred base layer of bubble wrap or PE foam for maximum reliability. For wide panels with jagged edges, Blown Film provides the extra "tack" and strength needed to prevent mid-wrap tears.
| Technical Specifications |
| Machine Features | |
| Automation Level | Fully Automatic / PLC Controlled Hybrid System |
| Wrapping Ring Diameter | 1100 mm (43.3") |
| Standard Dimensions (W x H x L) | 1950 x 2100 x 6000 mm (76.7" x 82.6" x 236.2") |
| Max Rotation Speed | 90 RPM |
| Film Delivery System | Mechanical Stretch (50-70%) with Spring-Based Constant Tensioning System (CTS) |
| Tension Control Advantage | Automated slack compensation prevents corner-crush on rectangular and irregular profiles |
| Total Weight | 1320 kg (2,910 lbs) |
| Installed Total Power | 3.3 kW |
| Drive Motor Ratings | Crown Drive: 1.5 kW | Infeed/Outfeed Conveyors: 0.375 kW (VFD Synchronized) |
| Power Supply Voltage | 220V 3-Phase / 380V 3P+N / 480V 3-Phase |
| Approx. Full Load Amps (FLA) | 12.5A-14.5A (220V) / 7A-8.5A (380V) / 6A-6.5A (480V) |
| Pneumatic Air Requirements | Operating Pressure: 6 Bar (87 PSI) | Peak Consumption: ~20 L/min (~0.7 CFM) |
| Industrial Control & Systems Integration Specifications | |
| PLC / HMI / Drivers | Standard: Beijer Electronics (Sweden) | Options: Siemens, Allen-Bradley (Rockwell Automation), or Beckhoff (Flexible architecture based on project requirements) |
| 3D Algorithmic Vision (Optional) | LUMI™ System: Intel® 3D Depth-Sensing Camera with Embedded Logic Controller | Executes volumetric dimensional scanning and automatically pushes optimized wrapping parameters to the PLC. |
| Fault Detection & Predictive Maintenance | Predictive Maintenance Diagnostics: Network access to VFD status/faults, motor speeds, current loads, heater temperatures, and cycle counters. Stretch Secure System (Optional): Auto-stops on film break. Film Warning System (Optional): Pre-alerts for zero-downtime roll changes. |
| ERP & WMS Integration (Optional) | String-Based Data Exchange: Receive production orders, barcode data, and shipping labels via standard protocols. Labeling System: Scans bare product and auto-reprints identical barcode on exterior stretch film for ASRS induction. |
| Integration Protocols (SI Ready) | EtherNet/IP, PROFINET, EtherCAT, Modbus TCP, native OPC UA, MQTT |
| SCADA / MES Connectivity | Native OPC UA Server capabilities for direct machine data access without external gateways (PLC dependent). |
| Cloud Telemetry | MQTT-based communication for Industry 4.0 applications (Machine status, production statistics, film consumption, alarm history). |
| Robot Arm Compatibility | Direct Handshake Ready for FANUC, ABB, KUKA, Universal Robots (UR), and Yaskawa Industrial & Collaborative Arms |
| Robotic Cell Handshakes | Ready, Start, Busy, Complete, Fault, Product Present Confirmation, Wrapped-Ready Signal, Reject Bypass Mode, Remote Mode (Master Override) |
| Safety Architecture | CIP Safety, PROFIsafe, Robot-Safe Hardwired I/O Interlocks, Light Curtain & Safety Scanner Integration |
| Commissioning Packet | Included: Full Electrical Schematics (PDF & CAD), I/O List, PLC Tag Map, Robot Handshake Documentation, Ethernet Object Map, PLC/HMI Source Code Backups |
| Conveyor Drive System | Belt-Driven Motorized Infeed & Outfeed Conveyors synchronized via Variable Frequency Drives (VFD) for Speed Matching |
| Standard Automation Module | Automatic Film Clamp, Cut, & Wipe-Down | Remote Diagnostics Enabled |
| Motors / Reducers | Volt Motor (TR) / Yilmaz or Polat (TR) |
| Motorized Belt Conveyor System | Megadyne (Italy) |
| Safety / Protection | Schneider Electric (E-Stop, Contactor, SSR) |
| Power Supply | Omron (Japan) |
| Sensors | Pepperl+Fuchs (Germany) |
| EHS Safety Features | 3-Second Acoustic Pre-Start Warning, Micro-Switch Interlocked Film Door, Emergency Stop |
| Certifications & Standards | ISO 13849-1 (PLd) Compliant | cULus Listed | CSA Approved | CE Certified |
| Product Size To Pack | |
| Max Length | No Limit |
| Min Length with Bridge | 550 mm (21.6") |
| Max Passing Dimensions | Max W: 980 mm (38.5") | H: 150 mm (5.9")
W: 700 mm (27.5") | Max H: 550 mm (21.6")
|
| Conveyor Belt Features | |
| 3-Stage Conveyor System (Length) | Infeed: 1800 mm (70.8") / Welding Zone: 1800 mm (70.8") / Outfeed: 1800 mm (70.8") |
| Conveyor Belt Width | 750 mm (29.5") |
| Max Conveyor Speed | 12 m/min (39.3 ft/min) |
| Max Load Capacity | 80 kg/m (~54 lbs/ft) Standard Belt Rating | Conveyor structure and load capacity are fully upgradeable to heavy-duty steel slat, chain, or powered roller variants for extreme weight requirements. |
| Conveyor Roller Material Upgrades | Vulkollan Polyurethane (Extreme load/anti-abrasion) | Non-Marring Rubber (High grip/delicate finishes) | Galvanized or Stainless Steel (Heavy industrial payloads) |
| Product Centering & Alignment | Adjustable Side Guide Rollers available in manual (fixed) or fully automated pneumatic configurations for zero-touch product centering. |
| End-of-Line Conveyor Safety | Optional Outfeed Photoeye Sensor (Automatically halts the conveyor drive to prevent wrapped products from overrunning the discharge table) |
| Working Height (Adjustable) | 750 - 800 mm (29.5" - 31.5") | Custom Heights Fully Engineered to Match Robotic Cells & Automated Lines |
| Protective Film & PE Foam System (W-Series Hybrid) | |
| Supported Protective Materials | PE Film, Foam, PE Air Bubble, PVC, Shrink Film |
| Digital Welding Temperature | 60°C - 180°C (140°F - 356°F) |
| Max Protective Film Width (Bubble/Foam) | 950 mm (37.4") |
| Bubble Film Max Roll Diameter | 650 mm (25.6") |
| Bubble Film Core Diameter | 20 - 76 mm (0.8" - 3") |
| Selectable HMI Wrapping Modes | Hybrid Armor Mode (Bubble/Foam + Stretch) | By-Pass Cycle (Stretch wrapping only; welding bar remains cold) |
| Stretch Film (PE/PVC) Specs | |
| Stretch Film Max Roll Diameter | 220 mm (8.6") |
| Stretch Film Core Diameter | 76 mm (3") |
| Stretch Film Width Compatibility | 250 mm (10") |
| Recommended Film Thickness | 47 gauge (12 micron), 60 gauge (15 micron), 70 gauge (17 micron), 80 gauge (20 micron), 90 gauge (23 micron), 120 gauge (30 micron), 140 gauge (35 micron) |
| Stretch Film Max Roll Weight | 5.6 kg (12.3 lbs) |
| *125/170mm (5" / 6.7") rolls can also be used | |
Factory Warranty & Lifecycle Architecture: Every system ships with an industry-standard 1-Year Comprehensive Systems Warranty. More importantly, because we refuse to trap customers in proprietary parts ecosystems, all electrical, pneumatic, and automation controls are built exclusively with open-market Tier-1 components (Schneider Electric, Omron, Beijer, Pepperl+Fuchs). Replacement parts can be sourced locally same-day for the entire operational lifespan of the machine. Review our direct-to-human SLA and service protocol
Dynawrap Pro 1100W Technical FAQ
What are the maximum passing dimensions for the Pro 1100W hybrid wrapper?
The Pro 1100W accommodates maximum passing dimensions of 980 mm (38.5") in width and 550 mm (21.6") in height. If your fully assembled cabinetry or oversized architectural doors exceed this height, you must scale up to the Joy 1550W or Pro 1700W models to clear the orbital ring.
What are the facility power and pneumatic requirements for the hybrid welding and wrapping systems?
The machine requires an installed total power of 3.3 kW and supports 220V 3-Phase, 380V 3P+N, or 480V 3-Phase configurations. The pneumatic auto-cut, dual top press, and welding mechanisms require a continuous operating pressure of 6 Bar (87 PSI) with a peak consumption of ~20 L/min.
Can the digital welding bar be bypassed to run standard stretch wrap cycles?
Yes. Operators can select the "By-Pass Cycle" via the HMI touchscreen. This mode keeps the 60°C-180°C digital sealing bar completely cold, allowing the machine to operate strictly as a high-speed 90 RPM orbital stretch wrapper.
How does the Pro 1100W synchronize with existing factory conveyors and robotic cells?
The system utilizes a VFD-synchronized 3-stage conveyor architecture (Infeed, Welding Zone, Outfeed) totaling 5400 mm in length for upstream line speed-matching. It natively supports EtherNet/IP, PROFINET, Modbus TCP, and OPC UA protocols, offering direct PLC handshakes (Product Present, Wrapped-Ready) for FANUC, ABB, and KUKA robotic arms.
Is the Dynawrap Pro 1100W UL and CSA listed?
Yes, all electrical panels and components are fully cULus and CSA certified for North American facility integration.