Dynawrap Joy 1550W
Large Format Hybrid Protective Packaging System (Bubble & Stretch)
The Dynawrap Joy 1550W is our largest standard hybrid system, engineered to provide dual-layer automated protection for massive products like assembled US cabinetry, oversized doors, and architectural panels. It eliminates manual labor by encapsulating the product in a heat-welded envelope of air bubble film or PE foam immediately before passing through the orbital stretch ring.
Need complex line integration or powered pre-stretch? Compare this to our highly customized Pro Series 1700W.
Standard CTS Tensioning + Hybrid Welding:
As massive cabinets and wide panels roll across the heavy-duty 43-inch wide conveyors, the machine draws from a 1500mm roll of protective bubble wrap or foam. The digital hot-wire sealing bar welds a clean, continuous envelope around the product. Instantly after, the Constant Tensioning System (CTS) kicks in. This advanced spring-based mechanical ring dynamically adjusts stretch force across massive diameters, ensuring the stretch film secures the bubble layer tightly without crushing the corners of your product.
Included Standard Features CE Certified
Adjustable 100-150°C heat sealer accommodates up to 1500mm PE film, foam, and bubble wrap.
Standard advanced interface for precision control over the welding and wrapping sequences.
Spring-based tension control ensures flawless film application over varied large-format bundles.
Pneumatic stabilization for holding tall cabinets securely during high-speed transit.
Fully Automated 5-Stage Millwork Packaging Cell
The Challenge: Door manufacturers and custom millwork facilities face severe bottlenecks at the end of the line. Manually staging, wrapping, and offloading heavy residential doors leads to high ergonomic strain, safety liabilities, and inconsistent packaging speeds.
The Solution: We engineered a completely automated, hands-free Dynawrap Joy 1550W wrapping cell. The integrated system features:
- 5-Stage Motorized Conveyors: Remote-controlled infeed rollers and motorized belts move the product seamlessly through the wrapping zone without forklift delays.
- Pneumatic Pop-Up Column: A central staging cylinder allows operators to briefly elevate the door for underside inspection and precise load positioning.
- Hybrid Dual-Layer Application: The integrated welding bar applies a primary protective envelope of PE bubble wrap or foam right before the orbital stretch containment cycle begins.
- Zero-Lift Tilting Outfeed: A custom 5th conveyor table smoothly tilts the heavy door completely upright, secured by a tailgate for effortless operator offloading.
The Result: Total elimination of manual lifting, flawless high-tension containment, and an uncompromised safety perimeter secured by custom Dynawrap machine fencing.
Motorized tilting table ends ergonomic strain.
Seamless foam & stretch encapsulation.
Integrated lateral machine fencing.
Proudly supported by our Atlanta-based engineering team.
Common Joy 1550W Applications
Perfectly encompasses oversized kitchen base cabinets and wide bathroom vanities.
Automated foam edge protection for heavy pre-hung double doors and patio units.
Dual-layer defense against moisture and friction for expensive millwork and paneling.
Ensures absolute containment and shock absorption for heavy, delicate shipments.
Recommended Stretch Film
The enormous ring of the Joy 1550W is optimized to apply 10" (250mm) Cast Clear Machine Film directly over your preferred base layer of bubble wrap or PE foam. For bundling raw wood beneath the foam, High-Performance Blown Film is recommended for superior tear resistance.
| Technical Specifications |
| Machine Features | |
| Automation Level | Fully Automatic / PLC Controlled Hybrid System |
| Wrapping Ring Diameter (Net Passing) | 1550 mm (61.0") |
| Standard Dimensions (W x H x L) | 2250 x 2900 x 5900 mm (88.5" x 114.1" x 232.2") |
| Max Rotation Speed | 80 RPM |
| Total Weight | 1200 kg (2,645 lbs) |
| Installed Total Power | 4.2 kW |
| Power Supply Voltage | 380V 3P+N / 480V 3-Phase |
| Approx. Full Load Amps (FLA) | 7.5A - 8.5A (380V) / 6A - 7A (480V) |
| Industrial Control & Component Specifications | |
| PLC / HMI / Drivers | Standard: 7" Touch Panel Interface |
| Motors / Reducers | Volt Motor (TR) / Yilmaz or Polat (TR) |
| Motorized Belt Conveyor System | Megadyne (Italy) |
| Safety / Protection | Schneider Electric (E-Stop, Contactor, SSR) |
| Power Supply | Omron (Japan) |
| Sensors | Pepperl+Fuchs (Germany) |
| Product Size To Pack | |
| Max. Length | No Limit |
| Min. Length with Bridge | 500 mm (19.6") |
| Max Passing Dimensions | Panel: Max W: 1490 mm (58.6") | H: 20 mm (0.8")
Cabinet: W: 900 mm (35.4") | Max H: 910 mm (35.8")
|
| Conveyor Belt Features | |
| 3-Stage Conveyor System (Length) | Infeed: 1800 mm (70.8") / Welding Zone: 1800 mm (70.8") / Outfeed: 1800 mm (70.8") |
| Conveyor Belt Width | 1100 mm (43.3") |
| Max. Conveyor Speed | 12 m/min (39.3 ft/min) |
| Max Load Capacity | 90 kg/m (60 lbs/ft) |
| Protective Film (Bubble/Foam) Specs | |
| Supported Materials | PE Film, Foam, PE Air Bubble, PVC, Shrink Film |
| Digital Welding Temperature | 100°C - 150°C (212°F - 302°F) |
| Max. Protective Film Width | 1500 mm (59.0") |
| Max. Reel Exterior Diameter | 700 mm (27.5") |
| Reel Core Diameter | 76 mm (3") |
| Stretchfilm (PE/PVC) Specs | |
| Max. Film Reel Exterior Diameter | 190 mm (7.4") |
| Reel Core Diameter | 76 mm (3") |
| Max. Exterior Width | 250 mm (10") |
| Recommended Thickness | 15 micron (59 gauge), 17 micron (67 gauge), 20 micron (80 gauge), 23 micron (90 gauge), 30 micron (118 gauge), 35 micron (138 gauge) |
| Max. Weight | 4.8 kg (10.5 lbs) |