Cast Clear Machine-Grade Stretch Film (CMF)
Engineered for high-speed automated lines and both semi-automatic and fully automatic orbital stretch wrapping machines where optical clarity and quiet unwind are critical. Our machine-applied CMF (Cast Machine Film) formulation ensures maximum load containment and total barcode/RFID scan-ability. Available in custom 4" to 30" (100–762 mm) widths on standard 3" ID cores to flawlessly integrate with any ring and film carriage system.
- Quiet Unwind (Minimizes noise in 24/7 environments)
- Dual-Sided & One-Sided Cling Options (For clean release)
- Softer Cast LLDPE Resin (Easier on Motors)
- Domestic Quality Guaranteed
Machine Compatibility & Regional Specs
Silent Discharge
Reduces warehouse noise pollution and provides an easy release to prevent pallets from sticking during transit.
Optical Clarity
100% barcode scan-ability and high clarity for instant product identification and RFID tracking.
250% Pre-Stretch
Maximum yield formulations designed to significantly reduce cost-per-pallet.
Precision Tension in Automated Cells
The Application: In 24/7 manufacturing environments, standard film leads to constant machine stoppages and torn wrap. Watch our Cast Clear Film adapt to highly automated environments: stretched to its maximum yield on a Joy 1550W Door Wrapping Cell featuring custom pneumatic tilt-tables, and precision-calibrated to a 70% orbital stretch limit on a massive Pro 2200 Orbital Wrapping Cell providing 4-sided bundling for fragile EPS foam blocks.
Industry Standard Cast Film Specifications
Compare gauges and roll lengths to find the ideal match for your high-volume distribution needs. All rolls feature high-clarity resins for 100% load identification.
Engineered "Blown-Like" Hybrid Cast Film
Get the extreme puncture resistance and superior load-holding strength of blown film, while maintaining the high optical clarity of cast. Perfect for B-loaded pallets, sharp metal extrusions, and cold-temperature facilities.
- Resists Tearing: Eliminates film breaks on sharp corners
- Unparalleled Cling: Satisfying release for maximum containment
- Temperature Resilient: Performs exceptionally in low-temp environments
| SKU / Code | Width / Length | Gauge (Micron) | Best For... | Rolls/Pallet |
|---|---|---|---|---|
| HORIZONTAL / ORBITAL MACHINE ROLLS | ||||
| HMC10580 | 10" x 5,000' | 80 ga (20.3 mic) | Small Bundles | 80 |
| HMC10680 | 10" x 6,000' | 80 ga (20.3 mic) | High-Yield Orbital | 80 |
| HMC12580 | 12" x 5,000' | 80 ga (20.3 mic) | Standard Orbital | 80 |
| HMC12680 | 12" x 6,000' | 80 ga (20.3 mic) | High-Speed Orbital | 80 |
| HMC12590 | 12" x 5,000' | 90 ga (22.9 mic) | Reinforced Bundling | 80 |
| 20" (19.7") STANDARD MACHINE WIDTH | ||||
| VMC19860 | 19.7" x 8,000' | 60 ga (15.2 mic) | Uniform / Light Boxes | 40 |
| VMC197560 | 19.7" x 7,500' | 60 ga (15.2 mic) | Lightweight Pallets | 40 |
| VMC196570 | 19.7" x 6,500' | 70 ga (17.8 mic) | Standard Distribution | 40 |
| VMC19570 / 19670 | 19.7" x 5-6,000' | 70 ga (17.8 mic) | Retail Shipments | 40 |
| VMC19575 / 19675 | 19.7" x 5-6,000' | 75 ga (19.1 mic) | General Purpose | 40 |
| VMC19580 / 19680 | 19.7" x 5-6,000' | 80 ga (20.3 mic) | Mid-Weight Loads | 40 |
| VMBLC20580 HYBRID BLOWN-LIKE | 20" x 5,000' | 80 ga (20.3 mic) | B-Loads / Sharp Edges | 40 |
| VMC19590 | 19.7" x 5,000' | 90 ga (22.9 mic) | Industrial Parts | 40 |
| VMC195100 | 19.7" x 5,000' | 100 ga (25.4 mic) | Heavy Containers | 40 |
| VMC195115 | 19.7" x 5,000' | 115 ga (29.2 mic) | Irregular Loads | 40 |
| VMC194120 | 19.7" x 4,000' | 120 ga (30.5 mic) | Construction Materials | 40 |
| VMC193150 | 19.7" x 3,000' | 150 ga (38.1 mic) | Lumber & Steel | 40 |
| 30" (29.5") WIDE-PROFILE SPECIALTY ROLLS | ||||
| VMC29670 / 296570 | 29.5" x 6-6,500' | 70 ga (17.8 mic) | Tall / Light Pallets | 20 |
| VMC29575 | 29.5" x 5,000' | 75 ga (19.1 mic) | Wide Load General | 20 |
| VMC29580 / 29680 | 29.5" x 5-6,000' | 80 ga (20.3 mic) | Large Mid-Weight | 20 |
| VMC29590 | 29.5" x 5,000' | 90 ga (22.9 mic) | Bulk Industrial | 20 |
| VMC2935115 / 120 | 29.5" x 3,500' | 115-120 ga (29-30 mic) | Heavy Wide Profile | 20 |
Cast Clear Film
Best for high-speed, quiet, and scan-intensive wrapping.
Blown Clear Film
Need extreme puncture resistance for sharp loads?
🚀 Custom Engineered Cast LLDPE Solutions for 24/7 Operations
Running a high-speed automated line requires more than just standard materials. As a specialized American-made cast clear stretch film supplier, we provide engineered CMF formulations designed to maximize uptime, eliminate costly "film breaks," and securely apply maximum containment force to long-product loads like heavy steel tubes, lumber bundles, doors/windows, metal extrusions, and carpet.
High-Yield Rolls & Custom Widths
Custom footage up to 10,000'+ and specific 4" to 10" (100–250 mm) widths to significantly reduce roll-change downtime on orbital wrappers.
One-Sided Cling (OSC) & Clean Release
Differential and one-sided cling options guarantee a clean release from the film carriage, preventing "pallet-locking" and film tearing during truck transit.
Down-Gauging Audits (15–25 Microns)
Switch to high-performance 60–100 gauge (15–25 microns) hybrid resins to reduce cost-per-pallet while maintaining puncture resistance on abrasive loads.
Performance Testing & Universal Cores
Precision-wound on standard 3" ID cores. Single roll testing is available to verify quiet unwind, cling, and stretch performance before bulk pallet purchases.
Engineering FAQ: Cast Clear Machine Film Specifications
How does Cast Clear LLDPE film perform under high-velocity carriage pre-stretch on automated wrappers?
Cast Clear formulations utilizing metallocene-catalyzed LLDPE readily achieve 200% to 250% power pre-stretch yields. This molecular structure controls neck-down and maintains gauge consistency (down to 15 microns) without inducing premature film web snaps during high-RPM carriage acceleration.
Is standard Cast Clear machine film structurally viable for Type B and C irregular pallet loads?
Standard cast film is engineered primarily for uniform Type A and mild Type B loads where high containment force and optical clarity are prioritized over dart drop impact strength. For aggressive Type B or C profiles featuring sharp metal extrusions, packaging engineers must specify a "blown-like" cast variant (e.g., SKU: VMBLC20580) to arrest tear propagation.
What drives the acoustic emission and cling mechanics of cast stretch film during high-speed unwind?
Cast film undergoes rapid chill-roll quenching during the extrusion process, resulting in a smooth surface topography that eliminates the loud acoustic discharge typical of blown films. The cling agent is co-extruded onto one side (One-Sided Cling), yielding clean carriage release and preventing adjacent pallets from friction-locking during transit.
Does Cast Clear stretch film maintain its elongation properties in refrigerated or cold-storage environments?
Standard Cast LLDPE film exhibits reduced elongation at break as ambient temperatures drop below 32°F (0°C), thereby increasing the risk of brittle fracture under applied tension. For continuous sub-zero wrapping operations, operations should pivot to a cold-temperature formulated hybrid resin specifically synthesized for low-temperature flexural strength.
What is the best machine stretch film for wrapping sharp metal parts if we need to scan barcodes through the wrap?
This scenario requires a dual-constraint solution. Standard blown film is tough enough for jagged edges but too hazy for automated warehouse scanners. Standard cast film is optically clear but will easily tear on sharp metal. The optimal solution is a hybrid "blown-like" cast film (like our SKU: VMBLC20580). Its advanced multi-layer co-extrusion provides the extreme puncture resistance of a blown film while maintaining the crystal-clear optical clarity required for WMS barcode and RFID scanners.
What makes your "blown-like" cast film a hybrid, and when should I use it?
Our "blown-like" cast film is considered a hybrid because it utilizes advanced metallocene-catalyzed LLDPE resin blends and multi-layer co-extrusion. This engineering marries the best traits of both manufacturing processes: you get the aggressive puncture and tear resistance typically only found in blown films, combined with the high optical clarity, quiet unwind, and fast carriage release of a cast film. It is the ideal hybrid solution for automated wrapping of irregular, sharp, or heavy Type-B and Type-C loads where standard cast film might tear.
