Dynawrap Pro 1400W
Wide-Format Hybrid Horizontal Wrapper with Bubble Unit
The Dynawrap Pro 1400W is the heavy-duty, wide-format upgrade to our Dynawrap Pro 1400. Designed for oversized industrial products, this 1370mm ring system integrates a secondary bubble-wrap station to create a 360° 'Armor-Wrap' for wide architectural panels, commercial garage doors, and extra-large furniture bundles.
EHS-Compliant Dual Pass Automation:
This automated cell eliminates the severe ergonomic strain of manually prepping bulky products. The system safely welds an extra-wide layer of bubble wrap around the payload, immediately followed by our precision mechanical stretch tensioner that pins the cushioning layer tight - creating a zero-prep, hands-free industrial seal.
Constant Tensioning System (CTS)
A major challenge when wrapping oversized products is maintaining consistent film tension across highly varied bundle widths. The Pro 1400W features a spring-based Constant Tensioning System (CTS). This mechanical stretch ring (yielding 50-70% pre-stretch) dynamically adjusts force during rotation, adding tension where the film gets loose to ensure a tight, professional wrap on massive panels and bulky cabinets alike.
Included Standard Features CE Certified
Pre-program custom wrap recipes. Operators tap the Beijer touchscreen to instantly auto-adjust tension, RPM, and film overlap. Zero guesswork.
Integrated remote tech support access for instant factory-level PLC troubleshooting and updates.
1800mm High-traction belt-driven system utilizing Variable Frequency Drives (VFD) for seamless upstream line speed-matching.
Pneumatic stabilization for wide loads paired with heavy-duty automated film clamp, cut, and wipe-down. Zero operator intervention.
Universal, Non-Proprietary Components
We refuse to trap you in a proprietary parts ecosystem. The Pro-Series is built entirely with globally sourced, off-the-shelf Tier-1 components (Schneider Electric, Omron, Pepperl+Fuchs). If a sensor or contactor is ever damaged, your maintenance team can source the exact replacement at your local electrical supply house the same day. No black-box motherboards. No forced overseas shipping delays. Absolute uptime.
Quality Assurance & Commissioning: Pre-shipment video verification / Factory Acceptance Testing (FAT) available upon request for automated cell integrations. Every system ships with a full digital commissioning packet to streamline electrical and PLC deployment.
Flawless Dual-Layer Door Packaging
The Challenge: For architectural doors and high-end millwork, transit damage is a massive liability. Manual bagging and taping leaves edges vulnerable and creates serious bottlenecks on the shipping dock.
The Solution: The Dynawrap Pro 1400W Hybrid completely encapsulates premium doors in a zero-touch automated sequence.
- Automated Welding: As the door enters the inline unit, it is enveloped in a protective layer of bubble wrap from dual top and bottom rolls. A clamping arm instantly heat-seals and cuts the bubble layer.
- Synchronized Handoff: Simultaneously, the primary wrapping ring's top-down pneumatic press engages, holding the door perfectly stable for the second stage.
- 6-Sided Encapsulation: The orbital ring applies high-tension stretch film directly over the bubble layer. The result is a flawless, dual-layer protective barrier that guarantees zero edge damage.
See this application in context: Watch the close-up bubble and stretch sequence on our Doors & Millwork Automation Guide →
Bubble wrap + stretch film.
Flawless 6-sided seal.
Automated thermal jaws.
Automated Bubble & Stretch Wrapping for Doors
The Challenge: Custom door and millwork facilities face massive bottlenecks and transit damage risks when manually pre-wrapping large, heavy doors in protective bubble wrap prior to final stretch wrapping.
The Solution: The Dynawrap Pro 1400W integrates a protective bubble-wrap welding unit and a high-tension orbital stretch wrapper into one continuous, automated line. The system features:
- Motorized Conveyors: Specialized belt conveyors safely pull the heavy door through the unit without operator lifting or surface damage.
- Automated Welding: The integrated thermal jaw cleanly cuts and heat-seals the bubble wrap layer securely around the door.
- Total Encapsulation: Pneumatic top-down presses stabilize the door while the 1370mm ring applies high-tension stretch film directly over the bubble wrap.
The Result: Perfect 6-sided dual-layer surface protection with zero manual prep work.
Dual-layer surface encapsulation.
Eliminates manual pre-wrapping.
Continuous infeed to outfeed automation.
Proudly supported by our Atlanta-based engineering team.
See this automated cell in action: Read the complete Doors & Millwork Automation Guide.
Dynawrap LUMI™ 3D Algorithmic Vision (Optional)
Achieve true recipe-free autonomy with highly stable, non-black-box architecture. The optional LUMI™ System utilizes an Intel® depth-sensing 3D camera and a dedicated embedded controller housed in an industrial enclosure. As product enters the zone, the system executes volumetric scanning to determine exact geometry. The algorithm then automatically calculates and pushes the optimal wrapping parameters directly to the PLC. Operators simply select 'Optimum' or 'Heavy' protection modes, and the machine handles the rest.
Common Pro 1400W Applications
Oversized warehouse, overhead, and sectional doors
Wide composite cladding, solar panels, and facade elements
Conference tables, headboards, and large cabinetry units
Bulk-bundled insulation boards and wide-plank flooring
Engineered for EHS Safety & Operator Simplicity
Reduce training liabilities. Operators simply tap the HMI screen and the PLC automatically adjusts tension, RPM, and overlap for specific products. No manual tuning required while the machine is running.
By automating the film clamping, cutting, and conveying process, the Pro 1400W entirely eliminates the repetitive strain injuries (RSI) associated with manual warehouse wrapping operations.
Recommended Stretch Film
The Pro 1400W is optimized for 10" Cast Clear Film, providing superior surface protection for wide panels and doors. For wide panels with jagged edges, Blown Film provides the extra "tack" and strength needed to prevent mid-wrap tears.
The Economics of Automation
By replacing inconsistent manual hand-wrapping with mechanized tension control, this system ensures every millimeter of stretch film is utilized to its maximum yield. Reduce your film consumption by up to 25% while eliminating the ergonomic liabilities, transit damage, and labor hours associated with manual load securing.
| Technical Specifications |
| Machine Features | |
| Automation Level | Fully Automatic / PLC Controlled (Hybrid W-Series) |
| Wrapping Ring Diameter | 1370 mm (53.9") |
| Standard Dimensions (W x H x L) | 2100 x 2600 x 6000 mm (82.6" x 102.3" x 236.2") |
| Max Rotation Speed | 75 RPM |
| Film Delivery System | Mechanical Stretch (50-70%) with Spring-Based Constant Tensioning System (CTS) |
| Tension Control Advantage | Automated slack compensation prevents corner-crush on rectangular and irregular profiles |
| Total Weight | 1020 kg (2,248 lbs) |
| Installed Total Power | 2.25 kW |
| Power Supply Voltage | 220V 3-Phase / 380V 3P+N / 480V 3-Phase |
| Approx. Full Load Amps (FLA) | 8.5A-10A (220V) / 5A-5.8A (380V) / 4A-4.6A (480V) |
| Pneumatic Air Requirements | Operating Pressure: 6 Bar (87 PSI) | Peak Consumption: ~30 L/min (~1.0 CFM) |
| Industrial Control & Systems Integration Specifications | |
| PLC / HMI / Drivers | Standard: Beijer Electronics (Sweden) | Options: Siemens or Allen-Bradley (Rockwell Automation) |
| 3D Algorithmic Vision (Optional) | LUMI™ System: Intel® 3D Depth-Sensing Camera with Embedded Logic Controller | Executes volumetric dimensional scanning and automatically pushes optimized wrapping parameters to the PLC. |
| Fault Detection & Diagnostics (Optional) | Stretch Secure System: Automatically detects film breaks and stops cycle. Film Warning System: Pre-alerts operator via light/buzzer before the roll finishes for zero-downtime changeovers. |
| ERP Labeling System (Optional) | Scan, Verify, and Reprint: Integrated scanner reads product barcode, cross-checks ERP data, and automatically reprints an identical label on the outside of the stretch film post-wrap. Ideal for cabinetry and flat-pack logistics. |
| Integration Protocols (SI Ready) | EtherNet/IP, PROFINET, EtherCAT, Modbus TCP, OPC UA |
| Robot Arm Compatibility | Direct Handshake Ready for FANUC, ABB, KUKA, Universal Robots (UR), and Yaskawa Industrial & Collaborative Arms |
| Robotic Cell Handshakes | Ready, Start, Busy, Complete, Fault, Product Present Confirmation, Wrapped-Ready Signal, Reject Bypass Mode |
| Safety Architecture | CIP Safety, PROFIsafe, Robot-Safe Hardwired I/O Interlocks, Light Curtain & Safety Scanner Integration |
| Commissioning Packet | Included: Full Electrical Schematics (PDF & CAD), I/O List, PLC Tag Map, Robot Handshake Documentation, Ethernet Object Map, PLC/HMI Source Code Backups |
| Conveyor Drive System | Belt-Driven Motorized Infeed & Outfeed Conveyors synchronized via Variable Frequency Drives (VFD) for Speed Matching |
| Standard Automation Module | Automatic Film Clamp, Cut, & Wipe-Down | Remote Diagnostics Enabled |
| Motors / Reducers | Volt Motor (TR) / Yilmaz or Polat (TR) |
| Motorized Belt Conveyor System | Megadyne (Italy) |
| Safety / Protection | Schneider Electric (E-Stop, Contactor, SSR) |
| Power Supply | Omron (Japan) |
| Sensors | Pepperl+Fuchs (Germany) |
| Product Size To Pack | |
| Max. Length | No Limit |
| Min. Length with Bridge | 600 mm (23.6") |
| Max Passing Dimensions | Max W: 1290 mm (50.7") | H: 190 mm (7.4")
W: 800 mm (31.5") | Max H: 770 mm (30.3")
|
| Conveyor Belt Features | |
| Conveyor Belt Length | 1800 mm (70.8") |
| Conveyor Belt Width | 900 mm (35.4") Std. / 1000 mm (39.3") Opt. |
| Max. Conveyor Speed | 12 m/min |
| Max Load Capacity | 80 kg/m (~54 lbs/ft) Standard Belt Rating | Conveyor structure and load capacity are fully upgradeable to heavy-duty steel slat, chain, or powered roller variants for extreme weight requirements. |
| Conveyor Roller Material Upgrades | Vulkollan Polyurethane (Extreme load/anti-abrasion) | Non-Marring Rubber (High grip/delicate finishes) | Galvanized or Stainless Steel (Heavy industrial payloads) |
| Working Height (Adjustable) | 750 - 850 mm (29.5" - 33.4") | Custom Heights Fully Engineered to Match Robotic Cells & Automated Lines |
| Stretchfilm (PE/PVC) Specs | |
| Max. Film Reel Exterior Diameter | 210 mm (8.2") |
| Reel Core Diameter | 76 mm (3") |
| Max. Exterior Width | 250 mm (10") |
| Recommended Thickness | 12 micron (47 gauge), 15 micron (59 gauge), 17 micron (67 gauge), 20 micron (80 gauge), 23 micron (90 gauge), 30 micron (118 gauge), 35 micron (138 gauge) |
| Max. Reel Weight | 5.6 kg (12.3 lbs) |
| *125/170mm (5" / 6.7") reels can also be used | |
Review the dimensional footprint layout below to ensure proper facility integration. This specific blueprint details the Pro 1400W equipped with the hybrid PE welding unit and an extended outfeed roller conveyor configuration.
- Absolute Line Length (Extended Outfeed): 8,000 mm (314.9")
- Standard Machine Length (Motorized Only): 5,900 mm (232.2")
- Absolute Exterior Width (Ring Frame): 2,100 mm (82.6")
- Max Welding Unit Height: 2,750 mm (108.2")
- Max Wrapping Ring Height: 2,650 mm (104.3")
- Top-Down Press Clearance: 760 mm (29.9")
- Standard Conveyor Width: 900 mm (35.4")
*Note: Displayed working height is set to 800 mm (31.5"). The 1400mm ring specification references the physical steel ring; the functional passing diameter is 1370mm.
Factory Warranty & Lifecycle Architecture: Every system ships with an industry-standard 1-Year Comprehensive Systems Warranty. More importantly, because we refuse to trap customers in proprietary parts ecosystems, all electrical, pneumatic, and automation controls are built exclusively with open-market Tier-1 components (Schneider Electric, Omron, Beijer, Pepperl+Fuchs). Replacement parts can be sourced locally same-day for the entire operational lifespan of the machine. Review our direct-to-human SLA and service protocol