Automated Stretch Wrapping for Drywall, Gypsum & Plasterboard
Secure massive 48-inch wide stacks of drywall sheets, gypsum panels, and architectural plasterboard. Eradicate crumbling edges caused by traditional strapping and protect highly porous materials from moisture warping with continuous-flow, heavy-duty orbital packaging cells.
Explore the Core Technology: View our complete lineup of Horizontal & Orbital Stretch Wrapping Machines.
The Damage Bottleneck: Crumbling Edges
Gypsum and plasterboard are incredibly brittle. When manufacturers rely on steel or heavy poly strapping to secure multi-ton stacks of drywall, the localized tension violently crushes the corners and crumbles the gypsum core, resulting in massive material rejection at the construction site.
The Solution: The Dynawrap Pro 1700 replaces banding completely. Equipped with gentle pneumatic top-pressers, the machine stabilizes the heavy boards while the orbital ring applies a wide, distributed web of stretch film. This unitizes the entire stack perfectly without ever putting concentrated stress on the delicate edges.
The Environmental Bottleneck: Moisture & Humidity
Gypsum board is highly porous and relies on heavy paper facings for its structural tension. Exposure to a brief rainstorm during flatbed transport or high humidity in an open staging yard will warp the boards and ruin the paper layer instantly.
The Solution: Complete weatherproofing via the W-Series Hybrid Welding Option. Integrated directly into the wrapping cell, this system automatically drapes and welds a heavy-duty, waterproof PE bag over the drywall stack before applying the final stretch film. This creates an absolute vapor barrier, safeguarding the gypsum from rain and job-site mud.
The Scale Bottleneck: Massive 48-Inch Payloads
Drywall is universally manufactured in massive 4x8 or 4x12 foot sheets and stacked dozens of boards high. These immense, heavy payloads physically cannot fit through standard industrial packaging rings, forcing plants into labor-heavy manual wrapping operations.
The Solution: Extreme volumetric capacity. The massive Dynawrap Pro 2200 offers the sheer ring clearance required for oversized building materials. Paired with heavy-duty motorized roller conveyors built to absorb multi-ton forklift loading, it seamlessly automates the packaging of the largest drywall stacks on the market.
Enterprise Automation: Dynawrap LUMI™ 3D Algorithmic Vision
Achieve true recipe-free autonomy on mixed-panel production lines. Available as an option across the Pro Series, the LUMI™ System utilizes an Intel® depth-sensing 3D camera and a dedicated embedded controller.
Volumetric Scanning
As drywall stacks of varying heights and widths enter the zone, the system executes real-time 3D scanning to determine the exact payload geometry.
Automated PLC Handshake
Our proprietary algorithm automatically calculates and pushes the optimal wrapping parameters directly to the machine's PLC.
Zero-Touch Operation
Operators simply select 'Optimum' or 'Heavy' protection modes on the HMI, and the machine handles the rest—ensuring perfect film tension without crushing corners.
Industry 4.0 Ready: Robotic Cell Integration
Engineered for absolute end-of-line autonomy. Our wrappers serve as plug-and-play nodes for highly automated drywall manufacturing plants, supporting direct handshakes with FANUC, ABB, and KUKA robots.
Native SCADA Protocols
Seamless communication via EtherNet/IP, PROFINET, Modbus TCP, and OPC UA using enterprise-grade Allen-Bradley or Siemens PLCs.
Automated Handshakes
Standardized execution I/O (Ready, Start, Busy, Complete, Fault) allowing automated gantry cranes to safely load and trigger wrapping cycles.
EHS Perimeter Safety
CIP Safety and PROFIsafe network integration, paired with hardwired optical light curtains for zero-touch operational security.
Construction Consumables Ecosystem
Heavy stacks of drywall demand film that offers exceptional load retention without generating excessive noise on the plant floor. Our premium Cast Clear Machine Stretch Film provides the necessary strength to secure multi-ton pallets while maintaining high clarity for barcode scanning.
To elevate your brand presence on busy commercial job sites, we highly recommend upgrading to our Custom Printed (Logo) Stretch Film. Printing your corporate logo directly onto the stretch wrap turns massive, blank drywall stacks into highly visible billboards for your manufacturing brand, while also serving as a tamper-evident seal during transit.
Eliminate Crumbled Edges & Moisture Warping
From gentle pneumatic top-pressers for delicate edges to massive 43-inch ring capacities for wide panels, our automated cells are engineered for the realities of the drywall and gypsum industry. Tell us if you are wrapping standard 4x8 stacks or oversized architectural plasterboard, and whether you require the W-Series PE bagging option for flatbed weather protection. Request a custom line review today.