Dynawrap Pro 2200
The Ultimate High-Capacity Orbital Wrapper for Extreme Industrial Loads
The Dynawrap Pro 2200 is the largest standard orbital wrapper in our lineup, specifically engineered for the most demanding wide-format industrial applications. With its massive 2.1-meter internal ring, it is the industry standard for master pallets, up to 59-inch wide prefab floor sections, and oversized industrial crating.
This "Titan" of the Pro series is built on a high-gauge reinforced steel frame to handle extreme centrifugal forces. Designed with an open-top, press-free architecture, it easily accommodates tall, irregularly shaped robotic payloads that standard machines cannot process.
Exceeding 59 Inches? Don't Leave.
While 2200mm is our largest standard catalog model, our engineering team routinely builds custom architectures for extreme payloads. If your modular building or aerospace component requires a larger ring, request a custom engineering review here.
Constant Tensioning System (CTS)
A major challenge when wrapping oversized products is maintaining consistent film tension across highly varied bundle widths. The Pro 2200 features a spring-based Constant Tensioning System (CTS). This mechanical stretch ring (yielding 50-70% pre-stretch) dynamically adjusts force during rotation, adding tension where the film gets loose to ensure a tight, professional wrap on massive panels and bulky cabinets alike.
Included Standard Features
Pre-program custom wrap recipes. Operators tap the Beijer touchscreen to instantly auto-adjust tension, RPM, and film overlap. Zero guesswork.
Integrated remote tech support access for instant factory-level PLC troubleshooting and updates.
Bespoke lengths and heavy-duty widths configured to your specs, powered by VFDs for seamless speed synchronization.
Bespoke safety fencing and optional dual-cylinder pneumatic top presses configured to your payload specs. Automated film cut/clamp included.
Universal, Non-Proprietary Components
We refuse to trap you in a proprietary parts ecosystem. The Pro-Series is built entirely with globally sourced, off-the-shelf Tier-1 components (Schneider Electric, Omron, Pepperl+Fuchs). If a sensor or contactor is ever damaged, your maintenance team can source the exact replacement at your local electrical supply house the same day. No black-box motherboards. No forced overseas shipping delays. Absolute uptime.
Quality Assurance & Commissioning: Pre-shipment video verification / Factory Acceptance Testing (FAT) available upon request for automated cell integrations. Every system ships with a full digital commissioning packet to streamline electrical and PLC deployment.
Common Pro 2200 Applications
Locks heavy products directly to the pallet, providing 4-sided stability without the risk of turntable load-shifting.
Up to 59" wide prefab floor cassettes, roof sections, and heavy modular building components.
The open-top, press-free architecture safely clears tall crates (up to 47") without pneumatic cylinder interference.
Perfect for securing heavy, irregularly shaped chassis components and oversized export payloads.
Massive Loose Tile Encapsulation
The Challenge: Unitizing thousands of individual, heavy parts - like this 3-foot tall by 14-foot long stack of loose tiles - is a logistics nightmare. Steel banding snaps, and standard conveyors buckle under the immense sheer weight.
The Solution: The Dynawrap Pro 2200 effortlessly drives the extreme multi-ton payload into the 87-inch (2200mm) orbital ring to create a single, immovable block.
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Heavy-Duty Conveyance: Specialized high-traction motorized belt conveyors upgraded for extreme tonnages keep the segmented load perfectly stable during transfer.
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Total Unitization: The massive wrapping ring applies high-tension stretch film to bind the three distinct columns of loose tiles together without shifting or collapse.
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White Opaque Protection: The application of white stretch film provides critical UV protection for outdoor yard storage while concealing high-value building materials from theft.
See this automated cell in action: Read the complete Floor Tiles & Masonry Automation Guide →
Binds loose components.
White opaque film.
14-foot multi-ton bundles.
Automated Robotic Insulation Stacking & Wrapping
The Challenge: A high-output insulation manufacturer needed to bundle large-format forms into stable, 16-piece units without manual intervention or safety risks associated with large-scale stacking.
The Solution: The Dynawrap Pro 2200 was integrated into a fully guarded robotic cell. The system features:
- Robotic Staging: A precision arm creates two side-by-side stacks of 8 pieces.
- Synchronized Infeed: Motorized roller conveyors move the 16-piece bundles into the orbital ring.
- Rapid Unitizing: High-speed orbital wrapping secures the bulky stack into a single, forklift-ready unit.
- Tamper-Evident Security: Notice the custom branding? The Pro 2200’s CTS system applies custom-printed stretch film with zero ink distortion, providing instant tamper-evidence during transit.
Scalability: The Pro 2200’s large ring diameter allows it to handle varying form sizes, making it the ideal "end-of-line" solution for building materials and oversized industrial products.
Eliminates manual stacking errors.
Secures 16-count bundles for transit.
Designed for 24/7 high-speed production.
Proudly supported by our Atlanta-based engineering team.
See this automated cell in action: Read the complete EPS Foam & Insulation Automation Guide →
Planning an Automated Packaging Cell? Explore standard EtherNet/IP handshakes, CIP safety layouts, and continuous line architecture in our complete Robotic Cell Integration Guide →
Brute-Force Automation: Precast Architectural Panels
The Challenge: Unitizing 20-foot, multi-ton stacks of engineered stone and precast architectural panels. The astronomical weight of the load routinely crushes standard belt rollers and snaps traditional steel strapping.
The Solution: The Dynawrap Pro 2200 deployed with a specialized heavy-payload infrastructure. The system features:
- Flat-Top Modular Chain Conveyors: Steel slat tracks distribute the extreme tonnage evenly, protecting the bottom stone layers from cracking while sliding the load effortlessly.
- Dual-Carriage Wrapping: Twin stretch film dispensers apply high-tension, cross-directional containment force, binding 60+ individual sheets into an immovable monolithic block.
The Result: Total elimination of edge-chipping and surface friction during transit, backed by high-visibility hazard guarding for maximum factory floor safety.
Engineered for extreme tonnages.
Prevents stone surface scratching.
Dual carriages for rapid unitizing.
See this automated cell in action: Read the complete EPS Foam & Insulation Automation Guide →
Automated Furniture Bagging & Stretch Wrapping (Pro 2200W)
The Challenge: Furniture manufacturers frequently battle high labor costs and production bottlenecks caused by manual pre-wrapping. Operators must hand-apply PE foam or bubble wrap before finally moving upholstery to a stretch wrapper.
The Solution: A custom-engineered Dynawrap Pro 2200W completely automates the process by integrating a PE film bagger and an orbital stretch wrapper into one seamless line.
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Specialized Conveyors: High-grip chain and rubber belt motorized conveyors safely pull large sofas into the machinery without damaging the upholstery.
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Hybrid PE Bagging: The initial wrapper completely envelops the sofa in clear PE film, while an automated clamping system precisely seals the side ends to form a protective "bag."
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Total Surface Wrap: Advancing into the colossal Pro 2200 ring, dual-carriage dispensers apply continuous high-tension stretch wrap to secure the open bottom, creating zero-gap surface coverage.
Zero-gap coverage for high-value goods.
Eliminates manual pre-wrapping entirely.
Engineered for continuous, high-volume flow.
See this automated cell in action: Read the complete Furniture & Cabinetry Automation Guide →
Wrapping Massive EPS Foam Blocks
The Challenge: Unitizing extreme-volume, lightweight products like Expanded Polystyrene (EPS) foam blocks is a unique challenge. Hand-wrapping takes too long, and standard stretch wrappers aren't large enough to accommodate the massive payload.
The Solution: The Dynawrap Pro 2200 automates the process using heavy-duty motorized roller conveyors and precision tension control. The system features:
- Heavy-Duty Roller Conveyors: Easily and smoothly drives the massive block into the 87-inch (2200mm) orbital ring.
- Smooth Tension Control: Applies consistent mechanical tension to keep the lightweight foam rigid and stable without shifting or lifting it off the conveyors.
- Automated Finishing: The cycle concludes with a seamless automated film cut-and-clamp, unitizing the giant block for secure, dust-proof transport.
Massive volume capacity.
Smooth payload drive.
Hands-free finishing.
See this automated cell in action: Read the complete EPS Foam & Insulation Automation Guide →
Dynawrap LUMI™ 3D Algorithmic Vision (Optional)
Achieve true recipe-free autonomy with highly stable, non-black-box architecture. The optional LUMI™ System utilizes an Intel® depth-sensing 3D camera and a dedicated embedded controller housed in an industrial enclosure. As product enters the zone, the system executes volumetric scanning to determine exact geometry. The algorithm then automatically calculates and pushes the optimal wrapping parameters directly to the PLC. Operators simply select 'Optimum' or 'Heavy' protection modes, and the machine handles the rest.
Engineered for EHS Compliance & Operator Simplicity
EHS-Mandated Safety Perimeter: The massive Pro 2200 can be integrated with Custom Steel Side Guards on both sides of the wrapping zone. This customized safety fencing satisfies stringent corporate EHS requirements for heavy infrastructure machinery, providing essential operator isolation and making it a true "plug-and-play" automated cell for zero-injury environments.
The Economics of Heavy Automation
Securing multi-ton industrial payloads with manual steel banding or hand-wrapping is slow, highly dangerous, and prone to failure during transit. By deploying automated high-tension stretch film, you entirely eliminate the snap-hazards of steel straps, dramatically accelerate your crane/forklift throughput, and lock heavy payloads into immovable, transit-ready blocks.
Recommended Stretch Film
The Pro 2200 is optimized for 10" and 20" Heavy-Gauge Machine Film, engineered to provide maximum containment for oversized and heavy-duty shipments. For heavy-duty industrial shipments with protruding corners, High-Performance Blown Film is required for maximum containment force.
| Technical Specifications |
| Machine Features | |
| Automation Level | Fully Automatic / PLC Controlled |
| Wrapping Ring Diameter | 2170 mm (85.4") |
| Standard Dimensions (W x H x L) | 3200 x 2850 x 2100 mm (126" x 112.2" x 82.7") |
| Max Rotation Speed | 55 RPM |
| Film Delivery System | Mechanical Stretch (50-70%) with Spring-Based Constant Tensioning System (CTS) |
| Tension Control Advantage | Automated slack compensation prevents corner-crush on rectangular and irregular profiles |
| Total Weight | 2800 kg (6,173 lbs) |
| Installed Total Power | 3 kW |
| Power Supply Voltage | 220V 3-Phase / 380V 3P+N / 480V 3-Phase |
| Approx. Full Load Amps (FLA) | 11.5A-13A (220V) / 6.5A-7.5A (380V) / 5.5A-6A (480V) |
| Pneumatic Air Requirements | Operating Pressure: 6 Bar (87 PSI) | Peak Consumption: ~40 L/min (~1.4 CFM) |
| Industrial Control & Systems Integration Specifications | |
| PLC / HMI / Drivers | Standard: Beijer Electronics (Sweden) | Options: Siemens, Allen-Bradley (Rockwell Automation), or Beckhoff (Flexible architecture based on project requirements) |
| 3D Algorithmic Vision (Optional) | LUMI™ System: Intel® 3D Depth-Sensing Camera with Embedded Logic Controller | Executes volumetric dimensional scanning and automatically pushes optimized wrapping parameters to the PLC. |
| Fault Detection & Predictive Maintenance | Predictive Maintenance Diagnostics: Network access to VFD status/faults, motor speeds, current loads, heater temperatures, and cycle counters. Stretch Secure System (Optional): Auto-stops on film break. Film Warning System (Optional): Pre-alerts for zero-downtime roll changes. |
| ERP & WMS Integration (Optional) | String-Based Data Exchange: Receive production orders, barcode data, and shipping labels via standard protocols. Labeling System: Scans bare product and auto-reprints identical barcode on exterior stretch film for ASRS induction. |
| Integration Protocols (SI Ready) | EtherNet/IP, PROFINET, EtherCAT, Modbus TCP, native OPC UA, MQTT |
| SCADA / MES Connectivity | Native OPC UA Server capabilities for direct machine data access without external gateways (PLC dependent). |
| Cloud Telemetry | MQTT-based communication for Industry 4.0 applications (Machine status, production statistics, film consumption, alarm history). |
| Robot Arm Compatibility | Direct Handshake Ready for FANUC, ABB, KUKA, Universal Robots (UR), and Yaskawa Industrial & Collaborative Arms |
| Robotic Cell Handshakes | Ready, Start, Busy, Complete, Fault, Reset, Recipe Select, Product Present Confirmation, Wrapped-Ready Signal, Reject Bypass Mode, Remote Mode (Master Override) |
| Safety Architecture | CIP Safety, PROFIsafe, Robot-Safe Hardwired I/O Interlocks, Light Curtain & Safety Scanner Integration |
| Commissioning Packet | Included: Full Electrical Schematics (PDF & CAD), I/O List, PLC Tag Map, Robot Handshake Documentation, Ethernet Object Map, PLC/HMI Source Code Backups |
| Conveyor Drive System | Belt-Driven Motorized Infeed & Outfeed Conveyors synchronized via Variable Frequency Drives (VFD) for Speed Matching |
| Standard Automation Module | Automatic Film Clamp, Cut, & Wipe-Down | Remote Diagnostics Enabled |
| Motors / Reducers | Volt Motor (TR) / Yilmaz or Polat (TR) |
| Motorized Belt Conveyor System | Megadyne (Italy) |
| Safety / Protection | Schneider Electric (E-Stop, Contactor, SSR) |
| Power Supply | Omron (Japan) |
| Sensors | Pepperl+Fuchs (Germany) |
| EHS Safety Features | 3-Second Acoustic Pre-Start Warning, Micro-Switch Interlocked Film Door, Emergency Stop |
| Certifications & Standards | ISO 13849-1 (PLd) Compliant | cULus Listed | CSA Approved | CE Certified |
| Product Size To Pack | |
| Max Length | No Limit |
| Min Length with Bridge | 750 mm (29.5") |
| Max Passing Dimensions | Max W: 1500 mm (59") | H: 1200 mm (47.2") |
| Conveyor Belt Features | |
| Conveyor Dimensions | Custom Engineered per Application: Variable infeed/outfeed lengths, widths, and operational heights built to match existing facility infrastructure. |
| Max Load Capacity | Custom Engineered to Payload Specs | Conveyor structure and load capacity are fully upgradeable to heavy-duty belt, steel slat, chain, or powered roller variants for extreme weight requirements. |
| Conveyor Roller Material Upgrades | Vulkollan Polyurethane (Extreme load/anti-abrasion) | Non-Marring Rubber (High grip/delicate finishes) | Galvanized or Stainless Steel (Heavy industrial payloads) |
| Product Centering & Alignment | Adjustable Side Guide Rollers available in manual (fixed) or fully automated pneumatic configurations for zero-touch product centering. |
| End-of-Line Conveyor Safety | Optional Outfeed Photoeye Sensor (Automatically halts the conveyor drive to prevent wrapped products from overrunning the discharge table) |
| Working Height (Custom) | Custom Heights Fully Engineered to Match Robotic Cells & Automated Lines |
| Stretch Film (PE/PVC) Specs | |
| Max Film Roll Exterior Diameter | 235 mm (9.25") |
| Roll Core Diameter | 76 mm (3") |
| Stretch Film Width Compatibility | 500 mm (20") |
| Recommended Film Thickness | 67 gauge (17 micron), 80 gauge (20 micron), 90 gauge (23 micron), 120 gauge (30 micron), 140 gauge (35 micron) |
| Max Roll Weight | 8 kg (17.6 lbs) |
| *250mm (10") rolls can also be used | |
Factory Warranty & Lifecycle Architecture: Every system ships with an industry-standard 1-Year Comprehensive Systems Warranty. More importantly, because we refuse to trap customers in proprietary parts ecosystems, all electrical, pneumatic, and automation controls are built exclusively with open-market Tier-1 components (Schneider Electric, Omron, Beijer, Pepperl+Fuchs). Replacement parts can be sourced locally same-day for the entire operational lifespan of the machine. Review our direct-to-human SLA and service protocol
Custom Engineering & Oversized Ring Architecture
While the Pro 2200 represents our largest standard configuration, we recognize that extreme industrial payloads - such as massive modular buildings, aerospace components, and heavy infrastructure - often exceed these limits. Ring sizes exceeding 2200mm are custom-engineered strictly by request. As your manufacturing partner, we possess the capabilities to design, build, and deploy bespoke orbital wrapping architectures to accommodate any non-standard dimension.
Request Custom EngineeringDynawrap Pro 2200 Technical FAQ
What are the maximum payload dimensions the Pro 2200 can accommodate?
The Pro 2200 handles a maximum product width of 1500 mm (59") and a maximum height of 1200 mm (47.2"). The massive 2170 mm (85.4") orbital ring easily processes full-sized master pallets, large industrial crates, and prefab floor cassettes without causing load shift.
What are the exact facility power and pneumatic utility requirements?
The system requires an installed total power of 3 kW and supports 220V 3-Phase, 380V 3P+N, or 480V 3-Phase facility wiring. The pneumatic auto-cut and clamping mechanisms require a continuous operating pressure of 6 Bar (87 PSI) with a peak air consumption of ~40 L/min (~1.4 CFM).
What conveyor configurations are available for extreme industrial payloads?
Because the Pro 2200 processes multi-ton payloads, all conveyor lengths, widths, and structural capacities are custom-engineered per application. Available architectures include heavy-duty VFD-synchronized belts, powered steel rollers, flat-top chains, and steel slats built to match existing facility heights.
How does the machine handle PLC handshakes with robotic automation cells?
The standard Beijer PLC features native EtherNet/IP, PROFINET, Modbus TCP, and OPC UA protocols for direct network integration. It includes pre-mapped digital I/O handshakes - such as Product Present, Wrapped-Ready, and Master Override - for direct compatibility with FANUC, ABB, and KUKA robotic arms.
Is the Dynawrap Pro 2200 UL and CSA listed?
Yes, all electrical panels and components are fully cULus and CSA certified for North American facility integration.