Dynawrap Pro 2200
The Ultimate High-Capacity Orbital Wrapper for 80-Inch Wide Loads
The Dynawrap Pro 2200 is the largest standard orbital wrapper in our lineup, specifically engineered for the most demanding wide-format industrial applications. With its massive 2.1-meter internal ring, it is the industry standard for prefab floor and roof sections, 80-inch wide commercial garage doors, and oversized modular building components.
This "Titan" of the Pro series is built on a high-gauge reinforced steel frame to handle the extreme centrifugal forces of a 2200mm ring, ensuring precision wrap quality on loads that would stall standard equipment.
Pro Tip: Due to the massive ring size, we recommend the Dual-Roll Carriage option to double your wrap speed on high-volume production lines.
EHS-Mandated Safety Perimeter:
The massive Pro 2200 comes standard with Integrated Steel Side Guards on both sides of the wrapping zone. This built-in fencing satisfies stringent corporate EHS requirements for heavy infrastructure machinery, providing essential operator isolation and making it a true "plug-and-play" automated cell for zero-injury environments.
Constant Tensioning System (CTS)
A major challenge when wrapping oversized products is maintaining consistent film tension across highly varied bundle widths. The Pro 2200 features a spring-based Constant Tensioning System (CTS). This mechanical stretch ring (yielding 50-70% pre-stretch) dynamically adjusts force during rotation, adding tension where the film gets loose to ensure a tight, professional wrap on massive panels and bulky cabinets alike.
Included Standard Features CE Certified
Pre-program custom wrap recipes. Operators tap the Beijer touchscreen to instantly auto-adjust tension, RPM, and film overlap. Zero guesswork.
Integrated remote tech support access for instant factory-level PLC troubleshooting and updates.
Bespoke lengths and heavy-duty widths configured to your specs, powered by VFDs for seamless speed synchronization.
Dual-cylinder pneumatics built for 2200mm high-inertia loads. Includes automated film cut/clamp and integrated steel safety fencing.
Universal, Non-Proprietary Components
We refuse to trap you in a proprietary parts ecosystem. The Pro-Series is built entirely with globally sourced, off-the-shelf Tier-1 components (Schneider Electric, Omron, Pepperl+Fuchs). If a sensor or contactor is ever damaged, your maintenance team can source the exact replacement at your local electrical supply house the same day. No black-box motherboards. No forced overseas shipping delays. Absolute uptime.
Quality Assurance & Commissioning: Pre-shipment video verification / Factory Acceptance Testing (FAT) available upon request for automated cell integrations. Every system ships with a full digital commissioning packet to streamline electrical and PLC deployment.
Massive Loose Tile Encapsulation
The Challenge: Unitizing thousands of individual, heavy parts - like this 3-foot tall by 14-foot long stack of loose tiles - is a logistics nightmare. Steel banding snaps, and standard conveyors buckle under the immense sheer weight.
The Solution: The Dynawrap Pro 2200 effortlessly drives the extreme multi-ton payload into the 87-inch (2200mm) orbital ring to create a single, immovable block.
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Heavy-Duty Conveyance: Specialized high-traction motorized belt conveyors upgraded for extreme tonnages keep the segmented load perfectly stable during transfer.
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Total Unitization: The massive wrapping ring applies high-tension stretch film to bind the three distinct columns of loose tiles together without shifting or collapse.
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White Opaque Protection: The application of white stretch film provides critical UV protection for outdoor yard storage while concealing high-value building materials from theft.
See this automated cell in action: Read the complete Floor Tiles & Masonry Automation Guide →
Binds loose components.
White opaque film.
14-foot multi-ton bundles.
Automated Robotic Insulation Stacking & Wrapping
The Challenge: A high-output insulation manufacturer needed to bundle large-format forms into stable, 16-piece units without manual intervention or safety risks associated with large-scale stacking.
The Solution: The Dynawrap Pro 2200 was integrated into a fully guarded robotic cell. The system features:
- Robotic Staging: A precision arm creates two side-by-side stacks of 8 pieces.
- Synchronized Infeed: Motorized roller conveyors move the 16-piece bundles into the orbital ring.
- Rapid Unitizing: High-speed orbital wrapping secures the bulky stack into a single, forklift-ready unit.
Scalability: The Pro 2200’s large ring diameter allows it to handle varying form sizes, making it the ideal "end-of-line" solution for building materials and oversized industrial products.
Eliminates manual stacking errors.
Secures 16-count bundles for transit.
Designed for 24/7 high-speed production.
See this automated cell in action: Read the complete EPS Foam & Insulation Automation Guide →
Planning an Automated Packaging Cell? Explore standard EtherNet/IP handshakes, CIP safety layouts, and continuous line architecture in our complete Robotic Cell Integration Guide →
Proudly supported by our Atlanta-based engineering team.
Brute-Force Automation: Precast Architectural Panels
The Challenge: Unitizing 20-foot, multi-ton stacks of engineered stone and precast architectural panels. The astronomical weight of the load routinely crushes standard belt rollers and snaps traditional steel strapping.
The Solution: The Dynawrap Pro 2200 deployed with a specialized heavy-payload infrastructure. The system features:
- Flat-Top Modular Chain Conveyors: Steel slat tracks distribute the extreme tonnage evenly, protecting the bottom stone layers from cracking while sliding the load effortlessly.
- Dual-Carriage Wrapping: Twin stretch film dispensers apply high-tension, cross-directional containment force, binding 60+ individual sheets into an immovable monolithic block.
The Result: Total elimination of edge-chipping and surface friction during transit, backed by high-visibility hazard guarding for maximum factory floor safety.
Engineered for extreme tonnages.
Prevents stone surface scratching.
Dual carriages for rapid unitizing.
See this automated cell in action: Read the complete EPS Foam & Insulation Automation Guide →
Automated Furniture Bagging & Stretch Wrapping (Pro 2200W)
The Challenge: Furniture manufacturers frequently battle high labor costs and production bottlenecks caused by manual pre-wrapping. Operators must hand-apply PE foam or bubble wrap before finally moving upholstery to a stretch wrapper.
The Solution: A custom-engineered Dynawrap Pro 2200W completely automates the process by integrating a PE film bagger and an orbital stretch wrapper into one seamless line.
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Specialized Conveyors: High-grip chain and rubber belt motorized conveyors safely pull large sofas into the machinery without damaging the upholstery.
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Hybrid PE Bagging: The initial wrapper completely envelops the sofa in clear PE film, while an automated clamping system precisely seals the side ends to form a protective "bag."
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Total Surface Wrap: Advancing into the colossal Pro 2200 ring, dual-carriage dispensers apply continuous high-tension stretch wrap to secure the open bottom, creating zero-gap surface coverage.
Zero-gap coverage for high-value goods.
Eliminates manual pre-wrapping entirely.
Engineered for continuous, high-volume flow.
See this automated cell in action: Read the complete Furniture & Cabinetry Automation Guide →
Wrapping Massive EPS Foam Blocks
The Challenge: Unitizing extreme-volume, lightweight products like Expanded Polystyrene (EPS) foam blocks is a unique challenge. Hand-wrapping takes too long, and standard stretch wrappers aren't large enough to accommodate the massive payload.
The Solution: The Dynawrap Pro 2200 automates the process using heavy-duty motorized roller conveyors and precision tension control. The system features:
- Heavy-Duty Roller Conveyors: Easily and smoothly drives the massive block into the 87-inch (2200mm) orbital ring.
- Smooth Tension Control: Applies consistent mechanical tension to keep the lightweight foam rigid and stable without shifting or lifting it off the conveyors.
- Automated Finishing: The cycle concludes with a seamless automated film cut-and-clamp, unitizing the giant block for secure, dust-proof transport.
Massive volume capacity.
Smooth payload drive.
Hands-free finishing.
See this automated cell in action: Read the complete EPS Foam & Insulation Automation Guide →
Common Pro 2200 Applications
Extra-wide prefab floor cassettes, roof sections, and SIP panels
Full-width 80" sectional doors for aviation and heavy logistics
Bulk wrapping of wide-format architectural cladding and cold-storage panels
Complete office partition systems and oversized conference boardroom furniture
Engineered for EHS Safety & Operator Simplicity
Reduce training liabilities. Operators simply tap the HMI screen and the PLC automatically adjusts tension, RPM, and overlap for specific products. No manual tuning required while the machine is running.
By automating the film clamping, cutting, and conveying process, the Pro 1100 entirely eliminates the repetitive strain injuries (RSI) associated with manual warehouse wrapping operations.
Recommended Stretch Film
Our largest systems are optimized for Heavy-Gauge Machine Film, engineered to provide maximum containment for oversized and heavy-duty shipments. For heavy-duty industrial shipments with protruding corners, High-Performance Blown Film is required for maximum containment force.
The Economics of Automation
By replacing inconsistent manual hand-wrapping with mechanized tension control, this system ensures every millimeter of stretch film is utilized to its maximum yield. Reduce your film consumption by up to 25% while eliminating the ergonomic liabilities, transit damage, and labor hours associated with manual load securing.
| Technical Specifications |
| Machine Features | |
| Automation Level | Fully Automatic / PLC Controlled |
| Wrapping Ring Diameter | 2170 mm (85.4") |
| Max Rotation Speed | 55 RPM |
| Total Weight | 2800 kg (6,173 lbs) |
| Installed Total Power | 3 kW |
| Power Supply Voltage | 220V 3-Phase / 380V 3P+N / 480V 3-Phase |
| Approx. Full Load Amps (FLA) | 11.5A-13A (220V) / 6.5A-7.5A (380V) / 5.5A-6A (480V) |
| Pneumatic Air Requirements | Operating Pressure: 6 Bar (87 PSI) | Peak Consumption: ~40 L/min (~1.4 CFM) |
| Industrial Control & Systems Integration Specifications | |
| PLC / HMI / Drivers | Standard: Beijer Electronics (Sweden) | Options: Siemens or Allen-Bradley (Rockwell Automation) |
| Integration Protocols (SI Ready) | EtherNet/IP, PROFINET, EtherCAT, Modbus TCP, OPC UA |
| Robot Arm Compatibility | Direct Handshake Ready for FANUC, ABB, KUKA, Universal Robots (UR), and Yaskawa Industrial & Collaborative Arms |
| Robotic Cell Handshakes | Ready, Start, Busy, Complete, Fault, Product Present Confirmation, Wrapped-Ready Signal, Reject Bypass Mode |
| Safety Architecture | CIP Safety, PROFIsafe, Robot-Safe Hardwired I/O Interlocks, Light Curtain & Safety Scanner Integration |
| Commissioning Packet | Included: Full Electrical Schematics (PDF & CAD), I/O List, PLC Tag Map, Robot Handshake Documentation, Ethernet Object Map, PLC/HMI Source Code Backups |
| Conveyor Drive System | Belt-Driven Motorized Infeed & Outfeed Conveyors synchronized via Variable Frequency Drives (VFD) for Speed Matching |
| Standard Automation Module | Automatic Film Clamp, Cut, & Wipe-Down | Remote Diagnostics Enabled |
| Motors / Reducers | Volt Motor (TR) / Yilmaz or Polat (TR) |
| Motorized Belt Conveyor System | Megadyne (Italy) |
| Safety / Protection | Schneider Electric (E-Stop, Contactor, SSR) |
| Power Supply | Omron (Japan) |
| Sensors | Pepperl+Fuchs (Germany) |
| Product Size To Pack | |
| Max. Length | No Limit |
| Min. Length with Bridge | 750 mm (29.5") |
| Max Passing Dimensions | Max W: 1500 mm (59") | Max H: 1200 mm (47.2") |
| Conveyor Belt Features | |
| Conveyor Dimensions | Custom Engineered per Application: Variable infeed/outfeed lengths, widths, and operational heights built to match existing facility infrastructure. |
| Max Load Capacity | Custom Engineered to Payload Specs | Conveyor structure and load capacity are fully upgradeable to heavy-duty belt, steel slat, chain, or powered roller variants for extreme weight requirements. |
| Working Height (Custom) | Custom Heights Fully Engineered to Match Robotic Cells & Automated Lines |
| Stretchfilm (PE/PVC) Specs | |
| Max. Film Reel Exterior Diameter | 235 mm (9.25") |
| Reel Core Diameter | 76 mm (3") |
| Max. Exterior Width | 250 mm / 500 mm (10" / 20") |
| Recommended Thickness | 17 micron (67 gauge), 20 micron (80 gauge), 23 micron (90 gauge), 30 micron (118 gauge), 35 micron (138 gauge) |
| Max. Reel Weight | 8 kg (17.6 lbs) |
Factory Warranty & Lifecycle Architecture: Every system ships with an industry-standard 1-Year Comprehensive Systems Warranty. More importantly, because we refuse to trap customers in proprietary parts ecosystems, all electrical, pneumatic, and automation controls are built exclusively with open-market Tier-1 components (Schneider Electric, Omron, Beijer, Pepperl+Fuchs). Replacement parts can be sourced locally same-day for the entire operational lifespan of the machine.