Automated Stretch Wrapping for Mattresses & Bedding
Secure large traditional innerspring mattresses, rigid box springs, and hybrid foam beds. Bypass the limitations of standard roll-pack machines utilizing continuous-flow orbital packaging cells equipped with pneumatic top-pressers to compress profiles and save massively on LTL freight.
Explore the Core Technology: View our complete lineup of Horizontal & Orbital Stretch Wrapping Machines.
The Roll-Pack Bottleneck: Rigid Box Springs
While foam beds can be vacuum-sealed and rolled into small boxes, traditional high-end coil mattresses and wooden box springs are rigid. Specialized roll-pack machines cannot process these items, forcing manufacturers into slow, labor-intensive manual wrapping or bagging routines.
The Solution: The Dynawrap Pro 1900. Engineered to handle items flat, this machine provides the exact versatility that roll-packers lack. It smoothly drives fully assembled King and Queen-sized box springs and traditional innersprings through its wide orbital ring, securing them in a tight, protective web of stretch film in seconds.
The Freight Bottleneck: Outbound LTL Costs
Shipping fully lofted mattresses flat takes up massive amounts of cubic footage inside a trailer. In the direct-to-consumer and wholesale bedding market, shipping "air" destroys profit margins on heavy, oversized items.
The Solution: Active load compression. Our Pro Series wrappers can be configured with heavy-duty pneumatic top-pressers. As a foam or hybrid mattress enters the machine, the pressers actively compress the bed's profile. The orbital ring then tightly binds the compressed mattress with high-tension stretch film, permanently locking in the reduced thickness and drastically increasing the number of units you can fit on an outbound truck.
The Scale Bottleneck: Multi-Bed Skids
For wholesale distribution, wrapping a single bed isn't enough. 3PLs and commercial manufacturers need to wrap entire pallets of stacked mattresses or side-by-side bundles, which rapidly exceeds standard machine capacities.
The Solution: Extreme volumetric capacity. The massive Dynawrap Pro 2200 is designed specifically for these oversized loads. Featuring one of the largest orbital ring clearances available, it easily encapsulates high stacks of box springs and mattresses, creating an impregnable, unitized block ready for immediate warehouse distribution.
Enterprise Automation: Dynawrap LUMI™ 3D Algorithmic Vision
Achieve true recipe-free autonomy on mixed-model production lines. Available as an option across the Pro Series, the LUMI™ System utilizes an Intel® depth-sensing 3D camera and a dedicated embedded controller.
Volumetric Scanning
As mixed mattress sizes (Twin to California King) enter the zone, the system executes real-time 3D scanning to determine the exact bed geometry.
Automated PLC Handshake
Our proprietary algorithm automatically calculates and pushes the optimal wrapping parameters directly to the machine's PLC.
Zero-Touch Operation
Operators simply select 'Optimum' or 'Heavy' protection modes on the HMI, and the machine handles the rest—perfect for rapidly alternating SKUs.
Industry 4.0 Ready: Robotic Cell Integration
Engineered for absolute end-of-line autonomy. Our wrappers serve as plug-and-play nodes for highly automated bedding factories, supporting direct handshakes with FANUC, ABB, and KUKA robots.
Native SCADA Protocols
Seamless communication via EtherNet/IP, PROFINET, Modbus TCP, and OPC UA using enterprise-grade Allen-Bradley or Siemens PLCs.
Automated Handshakes
Standardized execution I/O (Ready, Start, Busy, Complete, Fault) allowing upstream robots to safely load and trigger wrapping cycles.
EHS Perimeter Safety
CIP Safety and PROFIsafe network integration, paired with hardwired optical light curtains for zero-touch operational security.
DTC Bedding Consumables Ecosystem
For traditional wholesale distribution, our premium Cast Clear Machine Stretch Film provides high clarity and excellent load retention for mattresses and box springs.
However, for Direct-to-Consumer (DTC) brands shipping high-value mattresses directly to residential addresses, privacy and security are paramount. We heavily recommend integrating our Color (Opaque) Stretch Film. Wrapping your beds in solid black or white film completely obscures the product, drastically reducing the risk of porch piracy while providing a premium, discrete unboxing experience for the customer.
Compress Freight & Protect Deliveries
From massive wide-ring capacities for King-sized innersprings to pneumatic top-pressers for foam bed compression, our automated cells complement where roll-packers fall short. Tell us if you are wrapping rigid box springs, compressing foam mattresses, and whether you require Opaque Privacy film for DTC fulfillment. Request a custom line review today.