Automated Stretch Wrapping for Floor Tiles & Loose Masonry
Eliminate expensive wood crating, metal banding, and edge damage. We engineer high-torque automated packaging cells - often referred to in the industry as orbital tunnel wrappers - designed specifically to lock down loose floor tiles, high-density stone, porcelain, ceramic loads, pavers, and SPC/LVP engineered flooring with absolute zero-shift containment. Built for rigorous EHS compliance, our systems feature fully enclosed rings, anti-slip conveyors, emergency light curtain integration, and native ERP and WMS connectivity (via OPC UA, MQTT, and EtherNet/IP) for total traceability and real-time predictive maintenance diagnostics.
Explore the Core Technology: View our complete lineup of Horizontal & Orbital Stretch Wrappers.
The Bottleneck: The Physics of Loose Material
Securing high-density, loose building materials like floor tiles, pavers, and stone veneer is a logistics nightmare. During transit, these heavy materials vibrate and rub. A single millimeter of internal shift can crack edges or scuff high-gloss glazing. Furthermore, the sheer weight and abrasive masonry dust chew through standard rubber conveyor belts, causing massive maintenance downtime.
The Engineering Solution: Total 6-sided encapsulation through heavy-duty end-of-line automation. Whether unitizing retail-boxed tile cartons or raw bundles of SPC/LVP planks, the Pro Series utilizes reinforced steel roller conveyors built to withstand abrasive grit. Driven by flexible enterprise PLC architectures (Beijer, Siemens, Allen-Bradley, and Beckhoff), the system connects via EtherNet/IP or native OPC UA servers to execute direct string-based data exchanges with your WMS, automatically processing production orders while MQTT telemetry streams real-time predictive maintenance diagnostics directly to your cloud. Before the orbital ring spins, pneumatic top pressers clamp down. The film carriage then applies multi-directional, high-torque tension, locking every individual tile into a single, rock-solid brick. Replaces costly wood crating entirely.
Dynawrap Pro 2200
Heavy-Duty Automated Containment
Engineered as a fully automated packaging cell featuring a massive 2170 mm (85.4") ring clearance and a heavy-duty reinforced chassis. This allows the system to effortlessly accommodate wide or tall tile bundles without reconfiguration, handling massive payloads of high-density stone, tile, and masonry without flexing or breaking a sweat.
View Pro 2200 SpecsTechnical Demonstration: Automated Zero-Shift Containment
Pro 2200 Automated Cell: Encapsulating High-Density Loose Floor Tiles
Orbital Wrapper Sizing Calculator
Enter your maximum product dimensions below to instantly find the ideal automatic stretch wrapper for your line.
Enterprise Automation: Dynawrap LUMI™ 3D Algorithmic Vision
Achieve true recipe-free autonomy with our highly stable, non-black-box architecture. Available as an option across the Joy and Pro Series, the LUMI™ System utilizes an Intel® depth-sensing 3D camera and a dedicated embedded controller housed in a rugged industrial enclosure.
Volumetric Scanning
As irregular products enter the zone, the system executes real-time 3D scanning to determine the exact geometry and load dimensions.
Automated PLC Handshake
Our proprietary algorithm automatically calculates and pushes the optimal wrapping parameters directly to the machine's PLC.
Zero-Touch Operation
Operators simply select 'Optimum' or 'Heavy' protection modes on the HMI, and the machine handles the rest - eliminating operator error.
Industry 4.0 Ready: Robotic Cell Integration
Engineered for absolute end-of-line autonomy. Our Pro Series wrappers serve as plug-and-play nodes for dark-warehouse environments, supporting direct handshakes with FANUC, ABB, KUKA, and Universal Robots.
Native SCADA Protocols
Seamless communication via EtherNet/IP, PROFINET, Modbus TCP, OPC UA, and MQTT for centralized ERP/WMS data exchange and telemetry logging.
Automated Handshakes
Standardized execution I/O (Ready, Start, Busy, Complete, Fault) allowing upstream robots to safely load and trigger wrapping cycles.
Predictive Maintenance
Stream real-time VFD faults, motor speeds, heater temperatures, and cycle counts directly to command centers to eliminate unplanned downtime.
EHS Perimeter Safety
CIP Safety and PROFIsafe network integration, paired with hardwired optical light curtains for zero-touch, fail-safe operational security.
The Masonry Consumables Ecosystem
Heavy masonry and ceramic tiles present a unique challenge: extreme weight combined with sharp 90-degree edges. We supply high-performance Cast Machine Stretch Film engineered specifically for ultimate puncture resistance and tear propagation defense. Unlike metal banding, total film encapsulation creates a 100% weatherproof barrier, preventing water staining (efflorescence) when pavers are stored outdoors at muddy job sites.
• UVI (Sun Resistant) Film (For Outdoor Lumber & Masonry Yards)
• Custom Printed Logo Stretch Film (Brand Security & Job-Site ID)
• Color Tinted Opaque Film (Concealment & UV Protection)
Technical FAQ: Floor Tile & Masonry Wrapping
How does the orbital wrapper secure extreme-density payloads like loose masonry and ceramic tile without the bundles shifting during transit?
The Dynawrap Pro Series achieves zero-shift containment by utilizing high-torque, multi-directional film tension. As heavy masonry enters the cell, pneumatic top pressers clamp down before the orbital ring spins. The system applies tightly overlapping, programmable end-laps, binding the loose tiles into a single, rock-solid brick that completely eliminates the need for expensive wood crating.
How does the equipment withstand the abrasive grit and sheer weight associated with flooring and paving stone manufacturing?
Unlike standard logistics wrappers, these cells are engineered with heavy-duty reinforced steel chassis. The infeed and outfeed zones utilize specialized anti-slip, heavy-duty metal roller conveyors designed specifically to handle abrasive masonry dust and multi-ton forklift payloads without causing the maintenance downtime associated with standard rubber belts.
Can the packaging cell interface with automated ERP/WMS networks and downstream robotic palletizers?
Yes. Built for Industry 4.0 environments, the wrappers utilize enterprise PLCs (Siemens, Allen-Bradley, Beckhoff) for native SCADA connectivity via EtherNet/IP or OPC UA. This architecture executes direct string-based WMS data exchanges to automatically adjust wrapping parameters for varied tile SKUs, while providing standardized I/O handshakes for FANUC, ABB, or KUKA robotic loaders.
What EHS safeguards are integrated to protect operators working around high-speed, multi-ton masonry wrapping cells?
The wrappers are engineered for rigorous EHS compliance, operating as fully enclosed, zero-touch nodes. They feature CIP Safety and PROFIsafe network integration, paired with hardwired optical light curtains and physical guard rails. This ensures immediate, fail-safe cycle stops if an operator or unauthorized forklift breaches the high-speed transit perimeter.
Is a "tunnel wrapper" the same as an orbital stretch wrapping machine for masonry?
Yes. In heavy industrial and masonry sectors, orbital wrappers are frequently referred to as "tunnel wrappers" because the product travels horizontally through a continuous rotating ring (the tunnel). This automated tunnel design is what allows continuous, 6-sided encapsulation of long or bulky payloads without the speed limitations of a standard turntable wrapper.
Automate and Eliminate Expensive Wood Crating
Stop losing margin to outdated packaging and upgrade to an automated cell. Whether you need a semi-automatic model (foot-switch start) for lower volumes, or a fully automated line (photocell start, conveyor integration) to boost throughput, we scale to your operation. Tell us your maximum load weight and density, and whether your facility requires EHS-compliant safety enclosures. Request a custom automation review today.