Dynawrap Pro 1250
Fully Automatic Large-Format Orbital Ring Wrapper
The Dynawrap Pro 1250 is our heavy-duty 3-phase, 75 RPM conveyor in/out workhorse built for 24/7 manufacturers running 100-300+ pieces per day using stretch film only. Pairing a 1260mm ring with 10-inch film and 1800mm conveyors, it wraps painted commercial and architectural doors, commercial casework and cabinet gables (up to 46" wide), conference/countertops, composite decking stacks, and fencing or metal siding bundles.
48-Inch Long Payloads vs. 4x8 Sheets: Because conveyor length is unlimited, 48", 72", 96", and 144"+ long doors, panels, tops, and 27.5"-deep assembled casework (with a cross-section width of 46" / 1170mm or less) pass straight through effortlessly. Only if both horizontal dimensions are 48 inches or wider (such as full 48"×96" 4x8 plywood sheets) must you scale up to the Joy 1550, Pro 1400, or Pro 1700.
Constant Tensioning System (CTS)
A major challenge when wrapping wide industrial payloads is maintaining consistent film tension across varied bundle geometries. The Pro 1250 features a spring-based Constant Tensioning System (CTS). This mechanical stretch ring (yielding 50-70% pre-stretch) dynamically adjusts force during rotation, adding tension where the film gets loose to ensure a tight, corner-safe wrap on 46-inch panels, painted commercial doors, and heavy decking or siding bundles alike.
Included Standard Features
Pre-program custom wrap recipes. Operators tap the Beijer touchscreen to instantly auto-adjust tension, RPM, and film overlap. Zero guesswork. Watch Interface Demo
Integrated remote tech support access for instant factory-level PLC troubleshooting and updates.
1800mm High-traction belt-driven system utilizing Variable Frequency Drives (VFD) for seamless upstream line speed-matching.
Pneumatic stabilization for wide loads paired with heavy-duty automated film clamp, cut, and wipe-down. Zero operator intervention.
Universal, Non-Proprietary Components
We refuse to trap you in a proprietary parts ecosystem. The Pro-Series is built entirely with globally sourced, off-the-shelf Tier-1 components (Schneider Electric, Omron, Pepperl+Fuchs). If a sensor or contactor is ever damaged, your maintenance team can source the exact replacement at your local electrical supply house the same day. No black-box motherboards. No forced overseas shipping delays. Absolute uptime.
Quality Assurance & Commissioning: Pre-shipment video verification / Factory Acceptance Testing (FAT) available upon request for automated cell integrations. Every system ships with a full digital commissioning packet to streamline electrical and PLC deployment.
Common Pro 1250 Applications
Non-marring stabilization for painted, primed, and solid-core commercial doors and architectural millwork.
Cabinetry gables, conference/worktable tops, MDF, and rigid foam boards up to 46" wide × unlimited length.
Heavy 12ft-16ft+ stacks of composite decking, engineered lumber, timber beams, and wide hardwood planks.
Vinyl and aluminum fence/railing sections, metal siding, roofing panels, and flat corrugated carton bundles.
Automated Door Wrapping with Non-Marring Rollers
The Challenge: Millwork facilities struggle to automate the wrapping of delicate painted or primed doors because standard top-down press rollers cause friction scuffs, marring the finish and leading to rejected products.
The Solution: The Dynawrap Pro 1250 eliminates this risk by utilizing specialized non-marring rubber wheels on the pneumatic top presses. The system features:
- Safe Stabilization: Rubber wheels gently secure the door during the high-speed orbital cycle without leaving a mark.
- Synchronized Flow: Dual motorized conveyors seamlessly pull the narrow profile through the 1260mm wrapping ring.
- Operator Safety: The entire automated wrap cycle, including the auto film cut, operates safely behind integrated yellow and black machine fencing.
The Result: Flawless surface protection with zero cosmetic damage and zero manual wrapping.
Non-marring rubber wheels.
Integrated machine fencing.
Auto cut & clamp system.
Proudly supported by our Atlanta-based engineering team.
See this automated cell in action: Read the complete Doors & Millwork Automation Guide.
Dynawrap LUMI™ 3D Algorithmic Vision (Optional)
Achieve true recipe-free autonomy with highly stable, non-black-box architecture. The optional LUMI™ System utilizes an Intel® depth-sensing 3D camera and a dedicated embedded controller housed in an industrial enclosure. As product enters the zone, the system executes volumetric scanning to determine exact geometry. The algorithm then automatically calculates and pushes the optimal wrapping parameters directly to the PLC. Operators simply select 'Optimum' or 'Heavy' protection modes, and the machine handles the rest.
Engineered for EHS Compliance & Operator Simplicity
EHS-Compliant Large-Format Stabilization: Handling 46-inch wide panels and heavy doors manually introduces severe pinch and crush hazards. The Pro 1250 acts as a fully automated cell, utilizing extra-wide 900mm-1000mm motorized conveyors and heavy-duty dual pneumatic top-press rollers to keep wide loads perfectly stable - isolating operators completely from the active wrapping zone.
Ultra-Low Latency Beijer HMI
The Beijer Electronics HMI delivers ultra-low latency responsiveness, empowering operators to execute dynamic recipe changeovers and fine-tune synchronous VFD wrapping parameters with zero delay.
By leveraging an intuitive, PLC-managed graphical interface, this localized control node significantly flattens the learning curve, minimizing operator training time while ensuring precision execution across complex orbital packaging cells.
The Economics of Automation
By replacing inconsistent manual hand-wrapping with mechanized tension control, this system ensures every millimeter of stretch film is utilized to its maximum yield. Reduce your film consumption by up to 25% while eliminating the ergonomic liabilities, transit damage, and labor hours associated with manual load securing.
Recommended Stretch Film
This workhorse is optimized for 10" (250mm) High-Performance Cast Film, ensuring the auto-clamp system handles consistent daily throughput.For sharp-edged metal or wood bundles, we recommend High-Performance Blown Film for superior puncture resistance.
| Technical Specifications |
| Machine Features | |
| Automation Level | Fully Automatic / PLC Controlled |
| Wrapping Ring Diameter | 1260 mm (49.6") |
| Standard Dimensions (W x H x L) | 2250 x 2250 x 4000 mm (88.6" x 88.6" x 157.5") |
| Max Rotation Speed | 75 RPM |
| Film Delivery System | Mechanical Stretch (50-70%) with Spring-Based Constant Tensioning System (CTS) |
| Tension Control Advantage | Automated slack compensation prevents corner-crush on rectangular and irregular profiles |
| Total Weight | 1100 kg (2,425 lbs) |
| Installed Total Power | 2.25 kW |
| Drive Motor Ratings | Crown Drive: 1.5 kW | Infeed/Outfeed Conveyors: 0.375 kW (VFD Synchronized) |
| Power Supply Voltage | 220V, 380V, or 480V 3-Phase *Available with or without neutral wire configurations based on facility. |
| Approx. Full Load Amps (FLA) | 8.5A-10A (220V) / 5A-5.8A (380V) / 4A-4.6A (480V) |
| Pneumatic Air Requirements | Operating Pressure: 6 Bar (87 PSI) | Peak Consumption: ~20 L/min (~0.7 CFM) |
| Industrial Control & Systems Integration Specifications | |
| PLC / HMI / Drivers | Standard: Beijer Electronics (Sweden) | Options: Siemens, Allen-Bradley (Rockwell Automation), or Beckhoff (Flexible architecture based on project requirements) |
| 3D Algorithmic Vision (Optional) | LUMI™ System: Intel® 3D Depth-Sensing Camera with Embedded Logic Controller | Executes volumetric dimensional scanning and automatically pushes optimized wrapping parameters to the PLC. |
| Fault Detection & Predictive Maintenance | Predictive Maintenance Diagnostics: Network access to VFD status/faults, motor speeds, current loads, heater temperatures, and cycle counters. Stretch Secure System (Optional): Auto-stops on film break. Film Warning System (Optional): Pre-alerts for zero-downtime roll changes. |
| ERP & WMS Integration (Optional) | String-Based Data Exchange: Receive production orders, barcode data, and shipping labels via standard protocols. Labeling System: Scans bare product and auto-reprints identical barcode on exterior stretch film for ASRS induction. |
| Integration Protocols (SI Ready) | EtherNet/IP, PROFINET, EtherCAT, Modbus TCP, native OPC UA, MQTT |
| SCADA / MES Connectivity | Native OPC UA Server capabilities for direct machine data access without external gateways (PLC dependent). |
| Cloud Telemetry | MQTT-based communication for Industry 4.0 applications (Machine status, production statistics, film consumption, alarm history). |
| Robot Arm Compatibility | Direct Handshake Ready for FANUC, ABB, KUKA, Universal Robots (UR), and Yaskawa Industrial & Collaborative Arms |
| Robotic Cell Handshakes | Ready, Start, Busy, Complete, Fault, Reset, Recipe Select, Product Present Confirmation, Wrapped-Ready Signal, Reject Bypass Mode, Remote Mode (Master Override) |
| Safety Architecture | CIP Safety, PROFIsafe, Robot-Safe Hardwired I/O Interlocks, Light Curtain & Safety Scanner Integration |
| Commissioning Packet | Included: Full Electrical Schematics (PDF & CAD), I/O List, PLC Tag Map, Robot Handshake Documentation, Ethernet Object Map, PLC/HMI Source Code Backups |
| Conveyor Drive System | Belt-Driven Motorized Infeed & Outfeed Conveyors synchronized via Variable Frequency Drives (VFD) for Speed Matching |
| Standard Automation Module | Automatic Film Clamp, Cut, & Wipe-Down | Remote Diagnostics Enabled |
| Motors / Reducers | Volt Motor (TR) / Yilmaz or Polat (TR) |
| Motorized Belt Conveyor System | Megadyne (Italy) |
| Safety / Protection | Schneider Electric (E-Stop, Contactor, SSR) |
| Power Supply | Omron (Japan) |
| Sensors | Standard: Pepperl+Fuchs Photoelectric (Germany) | Optional: Ultrasonic Detection (For glass & transparent panels) |
| EHS Safety Features | 3-Second Acoustic Pre-Start Warning, Micro-Switch Interlocked Film Door, Emergency Stop |
| Certifications & Standards | ISO 13849-1 (PLd) Compliant | cULus Listed | CSA Approved | CE Certified |
| Product Size To Pack | |
| Max Length | No Limit |
| Min Length with Bridge | 500 mm (19.7") |
| Max Passing Dimensions | Max W: 1170 mm (46.0") | H: 200 mm (7.8")
W: 700 mm (27.5") | Max H: 700 mm (27.5")
|
| Conveyor Belt Features | |
| Conveyor Belt Length | 1800 mm (70.8") |
| Conveyor Belt Width | 900 mm (35.4") Standard / 1000 mm (39.3") Optional |
| Max Conveyor Speed | 12 m/min (39.3 ft/min) |
| Max Load Capacity | 80 kg/m (~54 lbs/ft) Standard Belt Rating | Conveyor structure and load capacity are fully upgradeable to heavy-duty steel slat, chain, or powered roller variants for extreme weight requirements. |
| Conveyor Roller Material Upgrades | PVC-Coated Aluminum (Zero-scuff/vinyl, glass & painted profiles) | Vulkollan Polyurethane (Extreme load/anti-abrasion) | Non-Marring Rubber (High grip/delicate finishes) | Galvanized or Stainless Steel (Heavy industrial payloads) |
| Product Centering & Alignment | Adjustable Side Guide Rollers available in manual (fixed) or fully automated pneumatic configurations for zero-touch product centering. |
| End-of-Line Conveyor Safety | Optional Outfeed Photoeye Sensor (Automatically halts the conveyor drive to prevent wrapped products from overrunning the discharge table) |
| Working Height (Adjustable) | 750 - 800 mm (29.5" - 31.5") | Custom Heights Fully Engineered to Match Robotic Cells & Automated Lines |
| Stretch Film (PE/PVC) Specs | |
| Max Film Roll Exterior Diameter | 210 mm (8.2") |
| Roll Core Diameter | 76 mm (3") |
| Stretch Film Width Compatibility | 250 mm (10") |
| Recommended Film Thickness | 47 gauge (12 micron), 60 gauge (15 micron), 70 gauge (17 micron), 80 gauge (20 micron), 90 gauge (23 micron), 120 gauge (30 micron), 140 gauge (35 micron) |
| Max Roll Weight | 5.6 kg (12.3 lbs) |
| *125/170mm (5" / 6.7") rolls can also be used | |
Review the dimensional footprint layout below to ensure proper facility integration, conveyor alignment, and forklift operational clearance.
- Total Conveyor Table Width (non-working): 1,052 mm (41.4")
- Core Chassis Height (excluding top presses): 1,850 mm (72.8")
- Blueprint Structural Length: 3,930 mm (154.7")*
*Note: Blueprint displays core structural length (3,930 mm). Standard catalog specification (4,000 mm) accounts for exterior guarding and operational tolerances.
Factory Warranty & Lifecycle Architecture: Every system ships with an industry-standard 1-Year Comprehensive Systems Warranty. More importantly, because we refuse to trap customers in proprietary parts ecosystems, all electrical, pneumatic, and automation controls are built exclusively with open-market Tier-1 components (Schneider Electric, Omron, Beijer, Pepperl+Fuchs). Replacement parts can be sourced locally same-day for the entire operational lifespan of the machine. Review our direct-to-human SLA and service protocol
Dynawrap Pro 1250 Technical FAQ
What are the maximum object dimensions for the Dynawrap Pro 1250?
The Pro 1250 handles a maximum cross-section passing width of 1170 mm (46.0") at 200 mm (7.8") height, or 700 mm × 700 mm (27.5" × 27.5") for taller 3D casework, with unlimited product length on its 1800mm powered conveyors. Any 48-inch, 72-inch, or 96-inch+ long door, panel, or decking bundle up to 46" wide clears the ring effortlessly; only full 48"×96" (4x8) sheets require scaling up to the Joy 1550, Pro 1400, or Pro 1700.
What are the exact facility power and pneumatic requirements?
The machine requires an installed total power of 2.25 kW and natively supports 220V, 380V, or 480V 3-Phase power, and panels can be configured for drops with or without a neutral wire. The pneumatic auto-cut and dual top-press units require a continuous operating pressure of 6 Bar (87 PSI) with a peak air consumption of 20 L/min.
What conveyor modules are available for automated inline feeding?
The standard system utilizes a VFD-synchronized motorized belt conveyor that is 1800 mm (70.8") long and 900 mm (35.4") wide (1000 mm / 39.3" optional), rated for 80 kg/m (~54 lbs/ft) payloads. For high-tonnage industrial applications, the conveying architecture can be fully upgraded to heavy-duty powered steel rollers, flat-top chains, or steel slat modules.
How does the Pro 1250 handle PLC handshakes with existing robotic cells?
The Beijer PLC utilizes native EtherNet/IP, PROFINET, Modbus TCP, and OPC UA protocols for direct network integration. The system features pre-mapped digital I/O handshakes - including Product Present, Wrapped-Ready, and Master Override - for direct compatibility with FANUC, ABB, and KUKA arms.
Is the Dynawrap Pro 1250 UL and CSA listed?
Yes, all electrical panels and components are fully cULus and CSA certified for North American facility integration.