Dynawrap Pro 1400
High-Capacity Extra-Wide Format Orbital Wrapping System
The Dynawrap Pro 1400 is the heavy-duty industrial standard for manufacturers handling oversized or high-profile materials. With a massive 1370mm internal ring, this system is purpose-built for 50-inch wide architectural panels, oversized window units, flat-pack commercial furniture, and wide insulated metal panels (IMP). Engineered for high-volume 24/7 environments, the Pro 1400 provides the structural stability required for the most demanding oversized packaging requirements.
Wrapping fully assembled office desks? While the Pro 1400 easily handles flat-pack components, a fully assembled commercial desk (typically 60"W x 30"H) physically exceeds this machine's 50.7" maximum width limit. For full-sized assembled case goods, see the Pro 1700 or Pro 2200.
EHS-Compliant Structural Automation:
To safely manage the centrifugal forces of heavy, oversized freight, the Pro 1400 utilizes a dual-motor synchronized drive system. By integrating reinforced 900mm wide motorized conveyors, this automated cell provides full-surface support, keeping floor operators safely separated from the crush zones of massive industrial loads.
Constant Tensioning System (CTS)
A major challenge when wrapping oversized products is maintaining consistent film tension across highly varied bundle widths. The Pro 1400 features a spring-based Constant Tensioning System (CTS). This mechanical stretch ring (yielding 50-70% pre-stretch) dynamically adjusts force during rotation, adding tension where the film gets loose to ensure a tight, professional wrap on massive panels and bulky cabinets alike.
Included Standard Features CE Certified
Pre-program custom wrap recipes. Operators tap the Beijer touchscreen to instantly auto-adjust tension, RPM, and film overlap. Zero guesswork.
1800mm High-traction belt system
Pneumatic stabilization for wide loads
Heavy-duty pneumatic film termination
Universal, Non-Proprietary Components
We refuse to trap you in a proprietary parts ecosystem. The Pro-Series is built entirely with globally sourced, off-the-shelf Tier-1 components (Schneider Electric, Omron, Pepperl+Fuchs). If a sensor or contactor is ever damaged, your maintenance team can source the exact replacement at your local electrical supply house the same day. No black-box motherboards. No forced overseas shipping delays. Absolute uptime.
Quality Assurance & Commissioning: Pre-shipment video verification / Factory Acceptance Testing (FAT) available upon request for automated cell integrations. Every system ships with a full digital commissioning packet to streamline electrical and PLC deployment.
Zero-Lift Door Packaging Cell
The Challenge: High-volume millwork and door manufacturers suffer from massive labor bottlenecks and high workers' compensation risks due to the physical fatigue of manually lifting and hand-wrapping heavy, solid-core doors.
The Solution: The Dynawrap Pro 1400 integrated seamlessly into a zero-lift packaging cell. The system utilizes:
- Ergonomic Material Handling: Operators use a pneumatic vacuum lifter to effortlessly stage the door onto an extended idle metal roller conveyor.
- Continuous Flow Integration: The machine's motorized belt conveyor seamlessly grips the door from the idle rollers and pulls it directly into the 1370mm wrapping ring.
- Zero Manual Wrapping: The system completely unitizes the heavy door without the operator ever having to lift or bend, automatically clamping and cutting the film at the end of the cycle.
The Result: Faster throughput, perfectly consistent wrap tension, and the complete elimination of manual heavy lifting.
Eliminates lifting fatigue.
Roller-to-belt integration.
Zero manual bottlenecks.
See this automated cell in action: Read the complete Doors & Millwork Automation Guide.
Pro 1400: High-Volume Industrial Tubing Solution
The Challenge: Securing large-diameter, springy plastic tubing coils is a highly awkward process. Because coils lack a solid flat base, traditional conveyor-fed machines fail to hold them steady, forcing operators to resort to dangerous and slow manual banding.
The Solution: We bypassed standard conveyors entirely. This high-output installation features a pair of customized Dynawrap Pro 1400s engineered into a complete automation ecosystem:
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Specialized 3-Pronged Infeed: A custom mechanical jaw system allows operators to load coils directly into the ring without unstable roller belts.
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Custom Software Logic: The PLC calculates the exact revolution counts needed for varying coil diameters automatically.
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Automated Variable Overlap: Secures the coil from the inside out, replacing metal banding and ensuring 100% surface coverage.
Replaces metal banding completely.
Auto-adjusts for varying diameters.
Unitizes awkward coils in seconds.
See this automated cell in action: Read the complete Tubing Automation & Packaging Guide.
Friction-Free Residential Door Packaging
The Challenge: In the custom door industry, branding and surface protection are critical. When wrapping premium painted or finished doors, standard top-down pneumatic rollers can scuff the delicate finish or damage applied branding stickers during the high-speed wrap cycle.
The Solution: The Dynawrap Pro 1400 executing a flawless, friction-free high-speed orbital wrap without engaging the top-down presses.
- High-Traction VFD Stability: The ultra-smooth, VFD-driven motorized belt conveyors provide such high traction that the heavy residential door remains perfectly flat and stable without requiring any top-down pressure.
- Zero Surface Marring: By intentionally disengaging the pneumatic top rollers via the HMI, the premium wood finish and custom contractor labels never experience friction scuffing during encapsulation.
- Protected Branding: The high-clarity cast stretch film securely locks the contractor's branding safely underneath a weather-proof barrier, ensuring it arrives at the job site pristine and 100% visible.
Locks in custom labels.
No top-press friction.
VFD belt stability.
See this machine in context: View the complete Doors & Millwork Automation Guide →
Dynawrap LUMI™ 3D Algorithmic Vision (Optional)
Achieve true recipe-free autonomy with highly stable, non-black-box architecture. The optional LUMI™ System utilizes an Intel® depth-sensing 3D camera and a dedicated embedded controller housed in an industrial enclosure. As product enters the zone, the system executes volumetric scanning to determine exact geometry. The algorithm then automatically calculates and pushes the optimal wrapping parameters directly to the PLC. Operators simply select 'Optimum' or 'Heavy' protection modes, and the machine handles the rest.
Common Pro 1400 Applications
Extra-wide insulated metal panels (IMP) and ACM sheets.
Large architectural window units and fragile commercial glazing.
Unassembled conference tables, office gables, and large-format desktops.
Wide stacks of folded corrugated cartons and EPS foam insulation blocks.
Engineered for EHS Compliance & Operator Simplicity
Reduce training liabilities. Operators simply tap the HMI screen and the PLC automatically adjusts tension, RPM, and overlap for specific products. No manual tuning required while the machine is running.
By automating the film clamping, cutting, and conveying process, the Pro 1400 entirely eliminates the repetitive strain injuries (RSI) associated with manual warehouse wrapping operations.
Recommended Stretch Film
This workhorse is optimized for 10" High-Performance Cast Film, ensuring the auto-clamp system handles consistent daily throughput.For sharp-edged metal or wood bundles, we recommend High-Performance Blown Film for superior puncture resistance.
The Economics of Automation
By replacing inconsistent manual hand-wrapping with mechanized tension control, this system ensures every millimeter of stretch film is utilized to its maximum yield. Reduce your film consumption by up to 25% while eliminating the ergonomic liabilities, transit damage, and labor hours associated with manual load securing.
| Technical Specifications |
| Machine Features | |
| Automation Level | Fully Automatic / PLC Controlled |
| Wrapping Ring Diameter | 1370 mm (53.9") |
| Standard Dimensions (W x H x L) | 2100 x 2600 x 4000 mm (82.6" x 102.3" x 157.5") |
| Max Rotation Speed | 75 RPM |
| Film Delivery System | Mechanical Stretch (50-70%) with Spring-Based Constant Tensioning System (CTS) |
| Tension Control Advantage | Automated slack compensation prevents corner-crush on rectangular and irregular profiles |
| Total Weight | 1020 kg (2,248 lbs) |
| Installed Total Power | 2.25 kW |
| Drive Motor Ratings | Crown Drive: 1.5 kW | Infeed/Outfeed Conveyors: 0.375 kW (VFD Synchronized) |
| Power Supply Voltage | 220V 3-Phase / 380V 3P+N / 480V 3-Phase |
| Approx. Full Load Amps (FLA) | 8.5A-10A (220V) / 5A-5.8A (380V) / 4A-4.6A (480V) |
| Pneumatic Air Requirements | Operating Pressure: 6 Bar (87 PSI) | Peak Consumption: ~30 L/min (~1.0 CFM) |
| Industrial Control & Systems Integration Specifications | |
| PLC / HMI / Drivers | Standard: Beijer Electronics (Sweden) | Options: Siemens, Allen-Bradley (Rockwell Automation), or Beckhoff (Flexible architecture based on project requirements) |
| 3D Algorithmic Vision (Optional) | LUMI™ System: Intel® 3D Depth-Sensing Camera with Embedded Logic Controller | Executes volumetric dimensional scanning and automatically pushes optimized wrapping parameters to the PLC. |
| Fault Detection & Predictive Maintenance | Predictive Maintenance Diagnostics: Network access to VFD status/faults, motor speeds, current loads, heater temperatures, and cycle counters. Stretch Secure System: Auto-stops on film break. Film Warning System: Pre-alerts for zero-downtime roll changes. |
| ERP & WMS Integration (Optional) | String-Based Data Exchange: Receive production orders, barcode data, and shipping labels via standard protocols. Labeling System: Scans bare product and auto-reprints identical barcode on exterior stretch film for ASRS induction. |
| Integration Protocols (SI Ready) | EtherNet/IP, PROFINET, EtherCAT, Modbus TCP, native OPC UA, MQTT |
| Robot Arm Compatibility | Direct Handshake Ready for FANUC, ABB, KUKA, Universal Robots (UR), and Yaskawa Industrial & Collaborative Arms |
| Robotic Cell Handshakes | Ready, Start, Busy, Complete, Fault, Product Present Confirmation, Wrapped-Ready Signal, Reject Bypass Mode, Remote Mode (Master Override) |
| Safety Architecture | CIP Safety, PROFIsafe, Robot-Safe Hardwired I/O Interlocks, Light Curtain & Safety Scanner Integration |
| Commissioning Packet | Included: Full Electrical Schematics (PDF & CAD), I/O List, PLC Tag Map, Robot Handshake Documentation, Ethernet Object Map, PLC/HMI Source Code Backups |
| Conveyor Drive System | Belt-Driven Motorized Infeed & Outfeed Conveyors synchronized via Variable Frequency Drives (VFD) for Speed Matching |
| Standard Automation Module | Automatic Film Clamp, Cut, & Wipe-Down | Remote Diagnostics Enabled |
| Motors / Reducers | Volt Motor (TR) / Yilmaz or Polat (TR) |
| Motorized Belt Conveyor System | Megadyne (Italy) |
| Safety / Protection | Schneider Electric (E-Stop, Contactor, SSR) |
| Power Supply | Omron (Japan) |
| Sensors | Pepperl+Fuchs (Germany) |
| Product Size To Pack | |
| Max. Length | No Limit |
| Min. Length with Bridge | 600 mm (23.6") |
| Max Passing Dimensions | Max W: 1290 mm (50.7") | H: 190 mm (7.4")
W: 800 mm (31.5") | Max H: 770 mm (30.3")
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| Conveyor Belt Features | |
| Conveyor Belt Length | 1800 mm (70.8") |
| Conveyor Belt Width | 900 mm (35.4") Std. / 1000 mm (39.3") Opt. |
| Max. Conveyor Speed | 12 m/min (39.3 ft/min) |
| Max Load Capacity | 80 kg/m (~54 lbs/ft) Standard Belt Rating | Conveyor structure and load capacity are fully upgradeable to heavy-duty steel slat, chain, or powered roller variants for extreme weight requirements. |
| Conveyor Roller Material Upgrades | Vulkollan Polyurethane (Extreme load/anti-abrasion) | Non-Marring Rubber (High grip/delicate finishes) | Galvanized or Stainless Steel (Heavy industrial payloads) |
| Product Centering & Alignment | Adjustable Side Guide Rollers available in manual (fixed) or fully automated pneumatic configurations for zero-touch product centering. |
| End-of-Line Conveyor Safety | Optional Outfeed Photoeye Sensor (Automatically halts the conveyor drive to prevent wrapped products from overrunning the discharge table) |
| Working Height (Adjustable) | 750 - 850 mm (29.5" - 33.4") | Custom Heights Fully Engineered to Match Robotic Cells & Automated Lines |
| Stretchfilm (PE/PVC) Specs | |
| Max. Film Reel Exterior Diameter | 210 mm (8.2") |
| Reel Core Diameter | 76 mm (3") |
| Max. Exterior Width | 250 mm (10") |
| Recommended Thickness | 12 micron (47 gauge), 15 micron (59 gauge), 17 micron (67 gauge), 20 micron (80 gauge), 23 micron (90 gauge), 30 micron (118 gauge), 35 micron (138 gauge) |
| Max. Reel Weight | 5.6 kg (12.3 lbs) |
| *125/170mm (5" / 6.7") reels can also be used | |
Factory Warranty & Lifecycle Architecture: Every system ships with an industry-standard 1-Year Comprehensive Systems Warranty. More importantly, because we refuse to trap customers in proprietary parts ecosystems, all electrical, pneumatic, and automation controls are built exclusively with open-market Tier-1 components (Schneider Electric, Omron, Beijer, Pepperl+Fuchs). Replacement parts can be sourced locally same-day for the entire operational lifespan of the machine. Review our direct-to-human SLA and service protocol