Automated Radial Encapsulation for Tires & Wire Coils
Eliminate the grueling labor of manual hand-threading. We engineer specialized radial packaging equipment that holds the tire stationary while a motorized ring rotates through the center bore. This provides a perfect, mathematically consistent 360° seal for the automotive, electrical, and industrial tubing sectors. Scaling from standard passenger tires up to large commercial truck tires, our high-RPM automated cells deliver sub-15-second cycle times. (Note: Looking for through-the-eye packaging for extreme-weight metal processing? View our radial wrappers engineered specifically for Slit Steel Coils & Heavy Metal Rolls.)
The Cross 600: Automated Tire Encapsulation
The Challenge: Securing heavy, circular profiles like tires or thick wire coils creates a massive labor bottleneck. Whether it's a standard passenger tire, a commercial truck tire, or a massive OTR (Off-The-Road) agricultural tractor tire, manual hand-threading through the center core takes minutes per unit and results in loose wrapping that fails to contain warehouse rubber odors or protect against moisture.
The Solution: The Dynawrap Cross 600 utilizes automated radial core technology to deliver a flawless, high-tension seal in a fraction of the time, replacing manual struggle with high-speed mechanical efficiency.
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Automated Core Stabilization: A pneumatic top-down press automatically lowers into the center of the coil, deploying pneumatic or mechanical clamping to center and lock the tire. This completely eliminates bounce and vibration during the wrapping cycle.
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High-Speed Overlap Automation: The motorized high-RPM ring passes through the center core at up to 50 RPM ring rotation, applying a mathematically precise stretch film overlap. Engineered for extreme throughput with auto film cut/attach capabilities, advanced models achieve sub-15-second cycle times, sealing the product 100% without operator intervention.
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Heavy-Duty Vertical Support Rollers: Tires and heavy steel coils cannot sit flat on standard conveyors. The Cross Series features reinforced base rollers that hold the product perfectly upright, rotating it smoothly in place. Fully compatible with PE, PVC, compound paper, and woven films for diverse export requirements.
Need to wrap massive OTR or Tractor Tires?
While the Cross 600 is optimized for standard passenger and commercial tires, we engineer custom large-scale radial wrappers capable of passing through the center bore of massive agricultural and OTR tires (1250mm+ O.D.). Contact our engineering team for custom heavy-duty sizing.
The Tire & Coil Consumables Ecosystem
For the automotive sector, clear film is often not enough. UV light degrades raw rubber during yard storage, and high-value industrial copper wire is a prime target for theft.
• Opaque Black Stretch Film: Hides valuable wire coils and stops UV degradation on tires.
• UVI (Sun Resistant) Film: Essential for outdoor coil storage yards.
• Narrow Web Cast Film: Available in 5" to 10" widths for seamless radial application.
Technical FAQ: Tire & Wire Coil Radial Wrapping
How does the radial wrapper maintain coil stability and prevent vibration during high-speed, through-the-core wrapping cycles?
The Dynawrap Cross 600 utilizes heavy-duty vertical support rollers to hold the product upright, paired with an automated pneumatic top-down press. This system mechanically clamps and centers the tire or wire spool, eliminating bounce and vibration while the motorized ring rotates through the center bore at up to 50 RPM.
Can the automated radial ring handle the extreme dimensions of OTR (Off-The-Road) agricultural tires and heavy industrial wire spools?
Yes. While standard units are optimized for passenger and commercial truck tires, the radial architecture can be custom-engineered to accommodate massive OTR tires exceeding 1250mm in outer diameter. These heavy-duty models maintain sub-15-second cycle times by utilizing automated film cut-and-attach mechanisms for 100% zero-touch operation.
What packaging media can be utilized to prevent UV degradation of raw rubber and deter theft of high-value copper coils?
The wrapper's carriage supports 7.5-inch narrow web materials including standard PE, PVC, compound paper, and woven films. For outdoor staging and security, the system seamlessly applies Opaque Black Stretch Film to conceal valuable copper wire and UVI (Sun Resistant) Film to prevent UV dry-rot on tire rubber.
Automate the Hand-Threading Bottleneck
The Cross 600 delivers transit-ready encapsulation in seconds, drastically reducing labor costs and material waste. Whether you are budgeting for a highly efficient semi-auto unit or a fully integrated auto line, we scale to your throughput. Tell us your maximum O.D. and target units-per-shift, and our engineering team will review your facility dimensions today.