Automated Orbital Wrapping for Textiles, Carpets & Flooring Rolls
Eliminate telescoping rolls, moisture damage, and manual wrapping fatigue. We engineer turnkey end-of-line automation and orbital packaging cells designed specifically for artificial turf, industrial non-wovens, and extreme-length fabric rolls.
Explore the Core Technology: View our complete lineup of Horizontal & Orbital Stretch Wrapping Machines.
The Physics Bottleneck: Stopping Roll Telescoping
Massive industrial paper, heavy textiles, and vinyl flooring rolls face a unique transit hazard: "telescoping." If wrapped too loosely, the inner layers slide out like a spyglass. If secured too tightly with traditional steel or poly banding, the delicate cardboard core crushes under the pressure.
The Solution: The Dynawrap Pro 1100. Equipped with specialized heavy-duty roller conveyors to support extreme payload weight, this system utilizes a mechanical Constant Tensioning System (CTS). The high-speed orbital ring applies mathematically precise lateral stretch film tension - locking the massive roll together to entirely prevent telescoping without compromising the center core.
The Density Bottleneck: Securing Heavy Turf & Carpet Rolls
High-density rolled goods like artificial turf and commercial carpeting are notoriously difficult to wrap manually. Inconsistent tension leads to "telescoping," where the inner core of the roll slides out during transit, destroying the product.
The Solution: The Dynawrap Pro 600. Operating as a synchronized automated cell, the Pro 600 utilizes motorized conveying belts and PLC-controlled pneumatic presses to firmly compress the heavy roll. Simultaneously, the high-speed orbital ring applies mathematically consistent stretch film tension. This completely eliminates telescoping and unitizes the roll for safe transit.
The Logistics Bottleneck: Extreme-Format Fabric Automation
Industrial textiles and non-woven fabrics are often produced in extreme, continuous lengths. Trying to maneuver these massive, heavy rolls through standard wrapping equipment bottlenecks the entire factory floor and makes forklift loading incredibly dangerous to the machinery.
The Solution: The Dynawrap Pro 1900, equipped with a custom 38-foot medium-grade conveyor system designed specifically as end-of-line automation for heavy palletized rolls. The process features:
- Forklift-Optimized Gaps: The motorized conveyors are split into a "Triple-Table" layout (6', 3', and 10' sections). The 3-foot gap allows forklifts to easily load and unload the massive rolls without striking the conveyor frames.
- Remote Fob Automation: Forklift operators trigger the motorized flow and the massive 1900mm (74.8") orbital wrapping ring directly from the cab.
- Anti-Drop Edge Sensors: Optical sensors on the outfeed table instantly detect the leading edge of the roll and halt the belt, ensuring extreme-length heavy products never fall off the automated line.
The Contamination Bottleneck: Automated Moisture Encapsulation
For high-value fabrics and luxury carpets, moisture, mold, and dust contamination during shipping are multi-million dollar liabilities. Traditional spiral wrapping leaves the ends of the roll exposed to the elements.
The Solution: The Dynawrap Pro 1100W. This automated cell revolutionizes textile packaging by pulling the roll through a continuous PE (Polyethylene) bag, completely sealing the product. The orbital stretch film is then immediately applied *over* the bag, securing the seal and providing high-tensile structural strength. Zero moisture penetration, all in one automated pass.
The Mid-Market Workhorse: Agile Carpet & Textile Automation
For mid-sized flooring distributors and textile shops, dropping major capital on a massive robotic cell isn't always feasible, but manual wrapping is bleeding their labor force. They need a fast, highly cost-effective automated solution to increase throughput and reduce employee fatigue.
The Solution: The Joy 1250. Engineered as the ultimate mid-market automation workhorse, this system features a highly reliable Mechanical Stretch Tensioner that delivers consistent material yield with virtually zero maintenance requirements. Powered by an intuitive, globally sourced Beijer PLC Control Panel, the Joy 1250 allows operators to quickly bundle rolled carpets and textiles, dramatically improving ergonomics without the enterprise-level price tag.
The Textile Consumables Ecosystem
Woven fabrics, dyed textiles, and commercial carpets often contain residual moisture or need to off-gas during transit. Trapping them in standard plastic can lead to catastrophic mold and mildew. We supply **Vented (Breathable) Machine Stretch Film** designed specifically for orbital wrappers, allowing critical airflow while maintaining high-tension structural containment.
• UVI (Sun Resistant) Film (Essential for outdoor storage of Artificial Turf)
• High-Clarity Cast Film (For barcode scanning and fabric color ID)
• Color Tinted Opaque Film (Concealment & UV Protection)
Consolidate Your Roll Packaging with End-of-Line Automation
From total moisture encapsulation to preventing extreme-length telescoping, our orbital packaging cells are built to eliminate the physical friction of textile and flooring logistics. Request a custom facility footprint review today.