Dynawrap Pro 1100

The Solution: We engineered a custom Dynawrap Pro 1100 bidirectional packaging cell to automatically center, wrap, rotate, and cross-wrap the product without human intervention.

• Active Side Guides: Operators use a foot pedal to engage pneumatic vertical rollers on the infeed table, perfectly centering the box before it enters the wrapping zone.
• Automated Pop-Up Rotation: After the first cycle, the box hits the outfeed stage where a custom pneumatic column lifts the payload, smoothly rotates it exactly 90 degrees, and lowers it flush with the belt.
• Bidirectional Cross-Wrap: The outfeed conveyor shifts into reverse, driving the rotated box backward through the wrapping ring to receive a cross-directional layer for flawless, 6-sided encapsulation.

The Solution: During the commissioning of this brand-new production line, the Dynawrap Pro 1100 proved its versatility by flawlessly wrapping standard forms, ICF forms, and highly irregular EPS forms.

• Custom Line Integration: Our engineering team customized the chassis height of the Pro 1100's motorized belts to perfectly match the facility's existing metal roller staging tables, creating a zero-friction transfer zone.
• Synchronized Stabilization: When wrapping straight forms, the infeed and outfeed pneumatic top-down presses engage and disengage in a perfect relay sequence, holding the stack completely rigid.
• Flawless Tension Control: When wrapping fragile, irregular 90-degree corner blocks, the Pro 1100 executes the cycle without engaging the top-down presses. The mechanical Constant Tensioning System (CTS) dynamically adjusts film feed in real-time, preventing the UVI stretch film from crushing the foam.

The Solution: The Dynawrap Pro 1100 deployed directly onto the active factory floor, stationed perfectly beneath the facility's overhead crane system.

• Heavy-Duty Roller Conveyors: Utilizing specialized yellow motorized roller conveyors (extended 10-12 feet on the infeed and outfeed) engineered to effortlessly support the immense sheer weight of the steel payload.
• Maximum Containment: The 1100mm orbital ring applies high-tension clear stretch film to bind the metal profiles into a rigid, unitized block, completely eliminating the hazard of manual banding.
• Hands-Free Throughput: As the overhead crane clears, the motorized table automatically drives the heavy payload through the wrap cycle, finishing seamlessly with an automated film cut-and-clamp arm.

The Solution: We engineered a custom Linear-Slide Add-on and integrated it directly into the Pro 1100’s PLC.

• Zero-Lift Transfer: Operators effortlessly load coils onto the stationary infeed arm before the massive wrapping ring physically slides forward on a track.
• Custom PLC Recipes: Tailored wrap cycles automatically calculate the exact revolution count needed for different coil diameters.

See this logic scaled up on our Pro 1400 page.

Key EHS & Integration Highlights:

• OSHA-Compliant Exclusion Zone: The perimeter is entirely hard-guarded. Operators load the ICF bundles onto external staging conveyors and remain outside the active hazard area, completely eliminating pinch-point and rotational injury risks.
• Category 4 Safety Interlocks: The safety cell features an interlocked carriage-side door designed for strict LOTO (Lockout/Tagout) maintenance procedures. If breached, the PLC instantly severs power to the orbital ring and conveyors.
• Zero-Access HMI Relocation: To maintain strict EHS compliance, the factory relocated the touchscreen HMI to the exterior of the chassis, allowing operators to safely run wrap recipes and clear faults without entering the yellow safety perimeter.
• Seamless Conveyor Handshakes: Inline photo-eyes act as logical safety triggers, sending active "product present" signals to the PLC to automatically initiate the wrap cycle only when the ICF form is securely staged.