Dynawrap Pro 1100

The Solution: We engineered a custom Dynawrap Pro 1100 bidirectional packaging cell to automatically center, wrap, rotate, and cross-wrap the product without human intervention.

• Active Side Guides: Operators use a foot pedal to engage pneumatic vertical rollers on the infeed table, perfectly centering the box before it enters the wrapping zone.
• Automated Pop-Up Rotation: After the first cycle, the box hits the outfeed stage where a custom pneumatic column lifts the payload, smoothly rotates it exactly 90 degrees, and lowers it flush with the belt.
• Bidirectional Cross-Wrap: The outfeed conveyor shifts into reverse, driving the rotated box backward through the wrapping ring to receive a cross-directional layer for flawless, 6-sided encapsulation.

The Solution: During the commissioning of this brand-new production line, the Dynawrap Pro 1100 proved its versatility by flawlessly wrapping standard forms, ICF forms, and highly irregular EPS forms.

• Custom Line Integration: Our engineering team customized the chassis height of the Pro 1100's motorized belts to perfectly match the facility's existing metal roller staging tables, creating a zero-friction transfer zone.
• Synchronized Stabilization: When wrapping straight forms, the infeed and outfeed pneumatic top-down presses engage and disengage in a perfect relay sequence, holding the stack completely rigid.
• Flawless Tension Control: When wrapping fragile, irregular 90-degree corner blocks, the Pro 1100 executes the cycle without engaging the top-down presses. The mechanical Constant Tensioning System (CTS) dynamically adjusts film feed in real-time, preventing the UVI stretch film from crushing the foam.

The Solution: The Dynawrap Pro 1100 deployed directly onto the active factory floor, stationed perfectly beneath the facility's overhead crane system.

• Heavy-Duty Roller Conveyors: Utilizing specialized yellow motorized roller conveyors (extended 10-12 feet on the infeed and outfeed) engineered to effortlessly support the immense sheer weight of the steel payload.
• Maximum Containment: The 1100mm orbital ring applies high-tension clear stretch film to bind the metal profiles into a rigid, unitized block, completely eliminating the hazard of manual banding.
• Hands-Free Throughput: As the overhead crane clears, the motorized table automatically drives the heavy payload through the wrap cycle, finishing seamlessly with an automated film cut-and-clamp arm.

The Solution: We engineered a custom Linear-Slide Add-on and integrated it directly into the Pro 1100’s PLC.

• Zero-Lift Transfer: Operators effortlessly load coils onto the stationary infeed arm before the massive wrapping ring physically slides forward on a track.
• Custom PLC Recipes: Tailored wrap cycles automatically calculate the exact revolution count needed for different coil diameters.

See this logic scaled up on our Pro 1400 page.

Key Integration Highlights:

• Custom HMI Relocation: To maintain strict EHS compliance, the factory relocated the touchscreen HMI to the side of the chassis, allowing operators to run cycles and clear alarms without entering the yellow safety perimeter.
• Seamless Conveyor Handshakes: The customer easily mounted inline photo-eye sensors directly between their metal rollers, sending active "product present" signals straight to the wrapper's PLC.
• Maintenance Accessibility: The safety cell was designed with a dedicated interlocked door on the carriage side, ensuring fast, safe access for film reel changeouts.