Dynawrap Pro 1900
The Heavy-Industrial Standard for 72-Inch Wide-Format Wrapping
The Dynawrap Pro 1900 represents heavy-duty orbital wrapping capacity. Built on a reinforced heavy-steel chassis, this machine is specifically designed to handle extreme industrial crates, bulky commercial refrigeration assemblies, and 47-inch structural panels. With a 1900mm internal diameter, it eliminates the bottleneck for manufacturers who previously had to manually wrap heavy-tonnage industrial goods or use inefficient vertical turntables for long, bulky loads.
View U.S. dimension compatibility below.
Wrapping profiles wider than 47 inches? The Pro 1900 has a strict maximum pass-through width of 1200mm (47.2"). If your payload is up to 59 inches wide, please scale up to the Pro 2200.
Constant Tensioning System (CTS)
A major challenge when wrapping oversized products is maintaining consistent film tension across highly varied bundle widths. The Pro 1900 features a spring-based Constant Tensioning System (CTS). This mechanical stretch ring (yielding 50-70% pre-stretch) dynamically adjusts force during rotation, adding tension where the film gets loose to ensure a tight, professional wrap on massive panels and bulky cabinets alike.
Included Standard Features
Pre-program custom wrap recipes. Operators tap the Beijer touchscreen to instantly auto-adjust tension, RPM, and film overlap. Zero guesswork. Watch Interface Demo
Integrated remote tech support access for instant factory-level PLC troubleshooting and updates.
Bespoke lengths and heavy-duty widths configured to your specs, powered by VFDs for seamless speed synchronization.
Dual pneumatic cylinders for extreme loads, paired with hands-free film termination and full-frame lateral safety guarding.
Universal, Non-Proprietary Components
We refuse to trap you in a proprietary parts ecosystem. The Pro-Series is built entirely with globally sourced, off-the-shelf Tier-1 components (Schneider Electric, Omron, Pepperl+Fuchs). If a sensor or contactor is ever damaged, your maintenance team can source the exact replacement at your local electrical supply house the same day. No black-box motherboards. No forced overseas shipping delays. Absolute uptime.
Quality Assurance & Commissioning: Pre-shipment video verification / Factory Acceptance Testing (FAT) available upon request for automated cell integrations. Every system ships with a full digital commissioning packet to streamline electrical and PLC deployment.
Common Pro 1900 Applications
Full-surface protection for bulky shipping crates. The open-top, press-free architecture easily clears tall, rigid crate profiles.
Insulated walk-in cooler panels and large-format industrial HVAC housing.
Up to 47" wide Structural Insulated Panels (SIP) for modular construction.
Heavy automotive chassis components and irregular exhaust systems that standard top-presses would otherwise snag or crush.
High-Volume Logistics: Horizontal Pallet Wrapping
The Challenge: When shipping dense, heavy industrial goods like electric motors, the biggest transit risk is the payload shearing or sliding off the slick wooden skid. Standard vertical turntable wrappers only squeeze the sides of the load, leaving it vulnerable to shifting during hard braking.
The Solution: The Dynawrap Pro 1900 flips the script by wrapping the entire pallet horizontally.
- Load-to-Pallet Binding: By wrapping under the wood pallet and over the top of the product, the machine creates an unbreakable 4-sided vertical "seatbelt" that anchors the motors directly to the base.
- High-Volume Chain Conveyors: Four synchronized 6-foot motorized chain conveyor tables on both the infeed and outfeed create a massive 48-foot packaging line designed for extreme tonnages.
- Continuous Flow: The synchronized outfeed line seamlessly delivers the locked-down pallet directly to a waiting forklift without manual turntable loading.
Binds product to pallet.
High-volume chain drive.
Zero turntable bottlenecks.
Explore enterprise pallet wrapping: Read the complete Orbital Pallet Wrapping & Zero-Drop Automation Guide →
Extended Profile Wrapping with Forklift-Optimized Conveyors
The Challenge: A client needed to wrap exceptionally long, heavy palletized rolls that exceeded standard dimensions. They required a way for forklifts to safely load and unload the massive profiles without damaging the conveyor frames, while also preventing the product from rolling off the end of the line.
The Solution: We paired the Dynawrap Pro 1900 with a custom-engineered, 38-foot medium-grade conveyor run built to support extreme pallet weights. The system features:
- Forklift Access Gaps: The infeed and outfeed feature a "Triple-Table" layout (a 6' table out of the ring, a 3' gap table, and a 10' end table). The 3' table creates the exact clearance needed for a forklift to drive between the conveyors and safely lift the pallet without striking the machinery.
- Anti-Drop Edge Sensors: The final 10' outfeed table is equipped with dual-sided optical sensors that instantly detect the product and stop the belt, preventing the heavy pallet from falling off the edge.
- Remote Fob Operation: Operators trigger the motorized flow and orbital wrapping cycle via remote fob without ever leaving the forklift cab.
Engineered 3' access gaps.
Fob-activated efficiency.
Edge sensors halt the belt.
Proudly supported by our Atlanta-based engineering team.
See this automated cell in action: Read the complete Textiles, Carpets & Flooring Automation Guide →
Dynawrap LUMI™ 3D Algorithmic Vision (Optional)
Achieve true recipe-free autonomy with highly stable, non-black-box architecture. The optional LUMI™ System utilizes an Intel® depth-sensing 3D camera and a dedicated embedded controller housed in an industrial enclosure. As product enters the zone, the system executes volumetric scanning to determine exact geometry. The algorithm then automatically calculates and pushes the optimal wrapping parameters directly to the PLC. Operators simply select 'Optimum' or 'Heavy' protection modes, and the machine handles the rest.
Engineered for EHS Compliance & Operator Simplicity
EHS Fail-Safe Drive Synchronization: To safely rotate heavy 250mm film rolls across a massive 1.9m span, the Pro 1900 utilizes an Industrial Vector Drive with Active Electronic Braking. This serves as a critical EHS fail-safe, capable of instantly halting the massive rotational inertia to prevent workplace accidents while ensuring 100% hands-free surface coverage.
Ultra-Low Latency Beijer HMI
The Beijer Electronics HMI delivers ultra-low latency responsiveness, empowering operators to execute dynamic recipe changeovers and fine-tune synchronous VFD wrapping parameters with zero delay.
By leveraging an intuitive, PLC-managed graphical interface, this localized control node significantly flattens the learning curve, minimizing operator training time while ensuring precision execution across complex orbital packaging cells.
The Economics of Heavy Automation
Securing multi-ton industrial payloads with manual steel banding or hand-wrapping is slow, highly dangerous, and prone to failure during transit. By deploying automated high-tension stretch film, you entirely eliminate the snap-hazards of steel straps, dramatically accelerate your crane/forklift throughput, and lock heavy payloads into immovable, transit-ready blocks.
Recommended Stretch Film
The Pro 1700 is optimized for 10" (250mm) Heavy-Gauge Machine Film, engineered to provide maximum containment for oversized and heavy-duty shipments. For heavy-duty industrial shipments with protruding corners, High-Performance Blown Film is required for maximum containment force.
| Technical Specifications |
| Machine Features | |
| Automation Level | Fully Automatic / PLC Controlled |
| Wrapping Ring Diameter | 1900 mm (74.8") |
| Standard Dimensions (W x H x L) | 2680 x 2490 x 1575 mm (105.5" x 98.0" x 62.0") |
| Max Rotation Speed | 50 RPM |
| Film Delivery System | Mechanical Stretch (50-70%) with Spring-Based Constant Tensioning System (CTS) |
| Tension Control Advantage | Automated slack compensation prevents corner-crush on rectangular and irregular profiles |
| Total Weight | 1900 kg (4,188 lbs) |
| Installed Total Power | 3 kW |
| Power Supply Voltage | 220V 3-Phase / 380V 3P+N / 480V 3-Phase |
| Approx. Full Load Amps (FLA) | 11.5A-13A (220V) / 6.5A-7.5A (380V) / 5.5A-6A (480V) |
| Pneumatic Air Requirements | Operating Pressure: 6 Bar (87 PSI) | Peak Consumption: ~40 L/min (~1.4 CFM) |
| Industrial Control & Systems Integration Specifications | |
| PLC / HMI / Drivers | Standard: Beijer Electronics (Sweden) | Options: Siemens, Allen-Bradley (Rockwell Automation), or Beckhoff (Flexible architecture based on project requirements) |
| 3D Algorithmic Vision (Optional) | LUMI™ System: Intel® 3D Depth-Sensing Camera with Embedded Logic Controller | Executes volumetric dimensional scanning and automatically pushes optimized wrapping parameters to the PLC. |
| Fault Detection & Predictive Maintenance | Predictive Maintenance Diagnostics: Network access to VFD status/faults, motor speeds, current loads, heater temperatures, and cycle counters. Stretch Secure System (Optional): Auto-stops on film break. Film Warning System (Optional): Pre-alerts for zero-downtime roll changes. |
| ERP & WMS Integration (Optional) | String-Based Data Exchange: Receive production orders, barcode data, and shipping labels via standard protocols. Labeling System: Scans bare product and auto-reprints identical barcode on exterior stretch film for ASRS induction. |
| Integration Protocols (SI Ready) | EtherNet/IP, PROFINET, EtherCAT, Modbus TCP, native OPC UA, MQTT |
| SCADA / MES Connectivity | Native OPC UA Server capabilities for direct machine data access without external gateways (PLC dependent). |
| Cloud Telemetry | MQTT-based communication for Industry 4.0 applications (Machine status, production statistics, film consumption, alarm history). |
| Robot Arm Compatibility | Direct Handshake Ready for FANUC, ABB, KUKA, Universal Robots (UR), and Yaskawa Industrial & Collaborative Arms |
| Robotic Cell Handshakes | Ready, Start, Busy, Complete, Fault, Reset, Recipe Select, Product Present Confirmation, Wrapped-Ready Signal, Reject Bypass Mode, Remote Mode (Master Override) |
| Safety Architecture | CIP Safety, PROFIsafe, Robot-Safe Hardwired I/O Interlocks, Light Curtain & Safety Scanner Integration |
| Commissioning Packet | Included: Full Electrical Schematics (PDF & CAD), I/O List, PLC Tag Map, Robot Handshake Documentation, Ethernet Object Map, PLC/HMI Source Code Backups |
| Conveyor Drive System | Belt-Driven Motorized Infeed & Outfeed Conveyors synchronized via Variable Frequency Drives (VFD) for Speed Matching |
| Standard Automation Module | Automatic Film Clamp & Cut | Mechanical Tensioner | Remote Diagnostics Enabled |
| Motors / Reducers | Volt Motor (TR) / Yilmaz or Polat (TR) |
| Motorized Belt Conveyor System | Megadyne (Italy) |
| Safety / Protection | Schneider Electric (E-Stop, Contactor, SSR) |
| Power Supply | Omron (Japan) |
| Sensors | Pepperl+Fuchs (Germany) |
| EHS Safety Features | 3-Second Acoustic Pre-Start Warning, Micro-Switch Interlocked Film Door, Emergency Stop |
| Certifications & Standards | ISO 13849-1 (PLd) Compliant | cULus Listed | CSA Approved | CE Certified |
| Product Size To Pack | |
| Max Length | No Limit |
| Min Length with Bridge | 600 mm (23.6") |
| Max Passing Dimensions | Max W: 1200 mm (47.2") | H: 1100 mm (43.3") |
| Conveyor Belt Features | |
| Conveyor Dimensions | Custom Engineered per Application: Variable infeed/outfeed lengths, widths, and operational heights built to match existing facility infrastructure. |
| Max Load Capacity | Custom Engineered Structural Capacities: Built-to-order heavy-duty belt, roller, flat-top chain, or steel slat conveying systems tailored to extreme industrial payloads. |
| Conveyor Roller Material Upgrades | Vulkollan Polyurethane (Extreme load/anti-abrasion) | Non-Marring Rubber (High grip/delicate finishes) | Galvanized or Stainless Steel (Heavy industrial payloads) |
| Product Centering & Alignment | Adjustable Side Guide Rollers available in manual (fixed) or fully automated pneumatic configurations for zero-touch product centering. |
| End-of-Line Conveyor Safety | Optional Outfeed Photoeye Sensor (Automatically halts the conveyor drive to prevent wrapped products from overrunning the discharge table) |
| Working Height (Custom) | Custom Heights Fully Engineered to Match Robotic Cells & Automated Lines |
| Stretch Film (PE/PVC) Specs | |
| Max Film Roll Exterior Diameter | 240 mm (9.45") |
| Roll Core Diameter | 76 mm (3") |
| Stretch Film Width Compatibility | 250 mm (10") |
| Recommended Film Thickness | 47 gauge (12 micron), 60 gauge (15 micron), 70 gauge (17 micron), 80 gauge (20 micron), 90 gauge (23 micron), 120 gauge (30 micron), 140 gauge (35 micron) |
| Max Roll Weight | 8 kg (17.6 lbs) |
| *125/170mm (5" / 6.7") rolls can also be used | |
U.S. Cabinetry Dimension Compatibility
The Pro 1900 is the ultimate mega-format casework wrapper. Built for extreme industrial capacity, this 1900mm ring is specifically designed to swallow the largest standard and custom North American cabinetry profiles on the market.
100% Casework Fitment Capability
- Deep Double Vanities:
21" & 24" Depths (Up to 60" Width) - Massive Base Casework:
24" Depth (Up to 60" Width) - Oversized Closets:
All Depths (Up to 60" Width) - Standard Kitchen Cabinets:
100% of Base, Wall, & Garage Sizes
Note: No standard U.S. residential cabinetry exceeds the internal capacity of the Pro 1900.
Industrial Loads That DO NOT FIT
- Full-Height Master Pallets: Payloads exceeding 43.3" (1100mm) in height.
- Extra-Wide Flat Profiles: Panels exceeding 47.2" (1200mm) in width.
Review the dimensional footprint layout below to ensure proper facility integration and operational clearance. Because the Pro 1900 handles extreme-scale payloads, conveyor systems are entirely bespoke and are therefore not represented in the base machine blueprint.
- Absolute Exterior Width: 2,680 mm (105.5")
- Absolute Exterior Height: 2,490 mm (98.0")
- Base Machine Depth (No Conveyors): 1,575 mm (62.0")
- Wrapping Ring Diameter: 1,900 mm (74.8")
*Note: Total installed length will vary significantly based on your custom motorized infeed and outfeed conveyor requirements.
Factory Warranty & Lifecycle Architecture: Every system ships with an industry-standard 1-Year Comprehensive Systems Warranty. More importantly, because we refuse to trap customers in proprietary parts ecosystems, all electrical, pneumatic, and automation controls are built exclusively with open-market Tier-1 components (Schneider Electric, Omron, Beijer, Pepperl+Fuchs). Replacement parts can be sourced locally same-day for the entire operational lifespan of the machine. Review our direct-to-human SLA and service protocol
Dynawrap Pro 1900 Technical FAQ
What are the maximum object dimensions the Dynawrap Pro 1900 can wrap?
The Pro 1900 can accommodate a maximum passing width of 1200 mm (47.2") and a maximum passing height of 1100 mm (43.3"). For extreme industrial crating or bulky refrigeration panels exceeding 47.2" in width, you must scale up to the Pro 2200.
What are the facility power and pneumatic requirements for this wrapper?
The machine requires an installed total power of 3 kW and can be configured for 220V 3-Phase, 380V 3P+N, or 480V 3-Phase power supplies. The pneumatic dual top press and auto-cut/clamp mechanisms require a continuous operating pressure of 6 Bar (87 PSI) with a peak air consumption of ~40 L/min (~1.4 CFM).
What conveyor modules are available for the Pro 1900?
Due to the extreme scale of payloads processed by the Pro 1900, conveyor dimensions (length, width, and height) and load capacities are entirely custom-engineered per application. Available architectures include heavy-duty VFD-synchronized belts, powered steel rollers, flat-top chains, or steel slat modules to integrate directly with existing facility infrastructure.
How does the machine handle PLC handshakes with robotic cells?
The standard Beijer PLC features native EtherNet/IP, PROFINET, Modbus TCP, and OPC UA protocols for direct network integration. It includes pre-mapped digital I/O handshakes - such as Product Present, Wrapped-Ready, and Master Override - for direct compatibility with FANUC, ABB, and KUKA robotic arms.
What standard cabinet sizes fit in the Dynawrap Pro 1900?
The Pro 1900 handles 100% of standard and oversized North American cabinetry. It is specifically required for wrapping extreme-format 60-inch wide casework featuring deep 21-inch or 24-inch profiles.
Are there any cabinets too large for the Pro 1900?
No standard North American residential cabinets exceed the capacity of the Pro 1900. However, if you are wrapping full-height commercial master pallets or industrial crates exceeding 43.3 inches in height, you must upgrade to the Pro 2200.
Is the Dynawrap Pro 1900 UL and CSA listed?
Yes, all electrical panels and components are fully cULus and CSA certified for North American facility integration.