Automated Stretch Wrapping for Aerospace & Defense
Secure delicate composite materials, massive wing spars, electromechanical assemblies, and missile tubes. Deploy CapEx-grade orbital packaging cells engineered with extreme dimensional precision, native SCADA integration for total traceability, and strict EHS perimeter safety compliance.
Explore the Core Technology: View our complete lineup of Horizontal & Orbital Stretch Wrapping Machines.
The Precision Bottleneck: Protecting Delicate Composites
Aerospace carbon fiber and composite structures are highly sensitive to localized stress. Traditional strapping or inconsistent manual wrapping can easily crush delicate honeycomb cores or deform expensive airframe components during shipment.
The Solution: Distributed, calibrated tension. The Dynawrap Pro 1900 utilizes a highly precise, multi-layer web of stretch film to unitize composite components. By utilizing smart top-pressers and precision film carriage controls, the machine secures the load perfectly without ever inducing stress fractures or localized crushing.
The Scale Bottleneck: Oversized Defense Components
Defense contractors routinely package oversized components like missile tubes, wide radar panels, and massive wing spars. These multi-million-dollar components completely dwarf standard industrial wrapping equipment, forcing highly paid technicians into manual packaging roles.
The Solution: Extreme volumetric capacity. For sheer scale, the Dynawrap Pro 2200 offers one of the largest continuous orbital rings in the industry. It smoothly envelops oversized defense logistics payloads, providing a consistent, machine-grade wrap on components that were previously impossible to automate.
The Data Bottleneck: SCADA & Traceability
In aerospace manufacturing, black-box machinery is unacceptable. Facilities require total data logging, verifiable cycle counts, and real-time operational status pushed directly to central facility command centers to maintain ISO and military compliance.
The Solution: CapEx-grade networking. Our Pro Series wrappers are designed from the ground up for Industry 4.0 integration. Utilizing enterprise Allen-Bradley or Siemens PLCs, the machines connect seamlessly to plant networks via EtherNet/IP and PROFINET, delivering absolute data transparency and traceability for every component wrapped.
Enterprise Automation: Dynawrap LUMI™ 3D Algorithmic Vision
Eliminate human error entirely on critical defense contracts. Available as an option across the Pro Series, the LUMI™ System utilizes an Intel® depth-sensing 3D camera and a dedicated embedded controller to adapt to varying part sizes instantly.
Volumetric Scanning
As highly sensitive, irregularly shaped aerospace parts enter the zone, the system executes real-time 3D scanning to determine the exact geometry.
Automated PLC Handshake
Our proprietary algorithm automatically calculates and pushes the optimal wrapping parameters directly to the machine's PLC.
Zero-Touch Operation
Operators simply select 'Optimum' or 'Heavy' protection modes on the HMI, and the machine handles the rest—ensuring precision tension on delicate composites.
Military-Grade Safety: Robotic Cell Integration
Engineered for strict EHS compliance and absolute autonomy. Our wrappers serve as secure, integrated nodes for highly automated defense environments, supporting direct handshakes with FANUC, ABB, and KUKA robots.
Native SCADA Protocols
Seamless communication via EtherNet/IP, PROFINET, Modbus TCP, and OPC UA for enterprise-wide data logging.
Automated Handshakes
Standardized execution I/O (Ready, Start, Busy, Complete, Fault) allowing upstream robots to safely load and trigger wrapping cycles.
EHS Perimeter Safety
Advanced CIP Safety and PROFIsafe network integration, paired with hardwired optical light curtains for zero-touch, fail-safe operational security.
Defense Consumables Ecosystem
Aerospace manufacturing involves highly sensitive avionics, actuators, and electronic control systems. Standard plastic stretch films naturally generate significant static electricity as they unroll, which can instantly fry microprocessors and sensitive defense electronics during the packaging process.
To protect critical electromechanical assemblies, we strictly mandate our Anti-Static (ESD) Stretch Film. Engineered with highly effective anti-static additives, this film completely eliminates electrostatic discharge (ESD) during the wrapping cycle. For standard inert composite materials, our premium Cast Clear Machine Stretch Film provides exceptional strength and clarity.
Automate Precision Packaging
From CIP Safety compliant robotic handshakes to massive wide-ring capacities, our automated cells are engineered for the extreme requirements of defense and aerospace contractors. Tell us if you are wrapping delicate composite structures, oversized missile tubes, or sensitive avionics requiring ESD Anti-Static film integration. Request a custom facility review today.