Application Gallery & Case Studies
Technical demonstrations of the Pro-Series solving complex packaging challenges in real-time.
Automated 6-Sided Cross-Wrapping Cell
Custom Dynawrap Pro 1100 with Pop-Up Rotation
The Challenge
When 100% total payload encapsulation is required to protect high-value goods, standard orbital wrapping leaves the front and back ends exposed. Achieving a fully sealed product usually requires massive manual labor to physically rotate heavy boxes for a second pass.
The Solution: We engineered a custom Dynawrap Pro 1100 bidirectional packaging cell to automatically center, wrap, rotate, and cross-wrap the product without human intervention.
System Highlights
- Active Side Guides: Operators use a foot pedal to engage pneumatic vertical rollers, perfectly centering the box.
- Automated Pop-Up Rotation: A custom pneumatic column lifts the payload, smoothly rotates it exactly 90 degrees, and lowers it flush.
- Bidirectional Cross-Wrap: The outfeed conveyor shifts into reverse, driving the rotated box backward through the wrapping ring.
Massive Loose Tile Encapsulation
Dynawrap Pro 2200 with Opaque Film
The Challenge
Unitizing thousands of individual, heavy parts - like this 3-foot tall by 14-foot long stack of loose tiles - is a logistics nightmare. Steel banding snaps, and standard conveyors buckle under the immense sheer weight.
The Solution: The Dynawrap Pro 2200 effortlessly drives the extreme multi-ton payload into the 85.4-inch (2170mm) orbital ring to create a single, immovable block.
System Highlights
- Heavy-Duty Conveyance: Specialized high-traction motorized belt conveyors upgraded for extreme tonnages keep the load stable.
- Total Unitization: The massive wrapping ring applies high-tension stretch film to bind the loose columns together without shifting.
- White Opaque Protection: The application of white stretch film provides critical UV protection and conceals high-value materials from theft.
Pro 2200: Brute-Force Precast Automation
The Challenge: Unitizing 20-foot, multi-ton stacks of engineered stone and architectural panels that routinely crush standard belt rollers and snap steel strapping.
The Solution: The Dynawrap Pro 2200 deployed with Heavy-Duty Flat-Top Chain Conveyors. Steel slat tracks distribute extreme tonnage evenly to prevent bottom-layer cracking, while Dual-Carriages apply high-tension, cross-directional containment force to bind 60+ individual sheets into an immovable monolithic block.
Pro 2200: Robotic Stack-and-Wrap Cell
The Challenge: A building materials manufacturer needed to bundle 16-piece insulation units without manual stacking errors or safety hazards.
The Solution: The Dynawrap Pro 2200 was integrated into a fully guarded robotic cell. A precision arm stacks the units while synchronized motorized conveyors move the 16-piece bundles through the orbital ring for rapid 4-sided encapsulation.
The Result: Total automation of bulky, large-format goods into stable, forklift-ready units.
Joy 1550W: 5-Stage Millwork Packaging Cell
The Challenge: Custom door and millwork facilities face massive bottlenecks and ergonomic safety liabilities when manually lifting, staging, and offloading heavy residential products at the wrapping station.
The Solution: The Dynawrap Joy 1550W was deployed as a completely hands-free packaging cell. It features remote-controlled Motorized Conveyors, a pneumatic Pop-Up Staging Column, and integrated Hybrid PE Welding for dual-layer protection.
The Result: The cell finishes with a custom Tilting Outfeed Table, safely standing the heavy door upright for zero-lift operator offloading.
Automated Furniture Bagging & Stretch Wrapping
Custom Engineered Dynawrap Pro 2200W Hybrid System
The Challenge
High-volume furniture manufacturing typically hits a bottleneck at the packaging stage. Manual pre-wrapping with foam or bubble wrap is slow, labor-intensive, and prone to inconsistency. For high-value upholstery, any gap in manual coverage results in transit damage and costly rejections.
The Solution: This hybrid Pro 2200 (with Welding Option) system eliminates manual pre-wrapping entirely by synchronizing a PE film bagger with our colossal 2.1m orbital ring for 6-sided encapsulation.
System Highlights
- Hybrid PE Bagging: Automates the protective inner-layer application and precision side-sealing.
- Dual-Carriage Wrap: High-tension orbital wrapping ensures unitized stability for sofas and partitions.
- Specialized Infeed: Rubber and chain belt motorized conveyors prevent fabric snags and upholstery damage.
Pro 1400: Zero-Lift Door Packaging Cell
The Challenge: Millwork manufacturers suffer from massive labor bottlenecks and high workers' compensation risks due to the physical fatigue of manually lifting heavy doors onto wrapping stations.
The Solution: The Dynawrap Pro 1400 integrated into a zero-lift packaging cell. Operators use a pneumatic vacuum lifter to effortlessly stage the door onto extended idle rollers. The machine's motorized belt conveyor then seamlessly pulls the door directly into the wrapping ring.
Pro 1400: High-Output Large Coil Ecosystem
The Bottleneck: Securing large-diameter, springy plastic tubing coils is a highly awkward process. Because coils lack a solid flat base, traditional conveyor-fed machines fail to hold them steady, forcing operators to resort to dangerous and slow manual banding.
The Engineering Solution: We completely bypassed standard conveyors. For this tubing manufacturer, we engineered the Dynawrap Pro 1400 with a specialized 3-Pronged Infeed Jaw. Operators load the oversized coils directly onto the mechanical arm. The massive 1370mm orbital ring engages, utilizing custom PLC software to calculate the exact revolution count required for the specific coil diameter.
The ROI: The facility achieved 100% automated surface coverage without the massive footprint of a conveyor system. By securing the coil from the inside out, the automated variable-overlap wrap replaces metal banding entirely, producing a perfectly unitized, freight-ready coil in seconds.
Automated Door Packaging & Pop-Up Staging
Custom Engineered Dynawrap Joy 1250 Material Handling Cell
The Challenge
Applying corrugated edge protectors to heavy, premium doors while they lie flat on a conveyor is a massive source of operator fatigue and production bottlenecks.
The Solution: This Joy 1250 was engineered with a custom pneumatic pop-up staging column built directly into the motorized infeed conveyor to completely eliminate heavy lifting from the prep station.
System Highlights
- Effortless Guard Application: Foot-pedal operation elevates the door for easy corner access and 180° rotation.
- One-Touch Automation: Operator initiates a pre-programmed wrapping recipe directly from the HMI.
- Synchronized Control: Dual top-down presses automatically coordinate to stabilize the load through the cycle.
Packaging Modular Wall Systems & Safety Cell Integration
Dynawrap Pro 1100 Fully Automated Line
The Challenge
When designing a new continuous-flow packaging line, seamless equipment integration and operator safety are critical. Furthermore, wrapping lightweight, irregular payloads like ICF forms and nested 90-degree EPS corner blocks is the ultimate test of a wrapper's tension control; too much tension crushes the fragile foam, too little allows the load to shift.
The Solution: During the commissioning of this brand-new production line, the Dynawrap Pro 1100 proved its versatility by flawlessly wrapping standard EPS profiles, ICF forms, and highly irregular corner blocks - all while operating fully autonomously within an OSHA-compliant safety perimeter.
System Highlights
- OSHA-Compliant Safety Cell: Fully integrated perimeter fencing with interlocked access doors ensures maximum EHS compliance and operator safety without slowing down production.
- Automated VFD Conveyors: Photoelectric sensors fully automate the flow of forms into the wrapper, customized to match the facility's existing metal roller staging tables.
- Flawless Tension Control: The mechanical Constant Tensioning System (CTS) dynamically adjusts film feed in real-time, preventing the UVI film from crushing the fragile ICF and foam corners.
Pro 1100: Custom Linear-Slide Integration
The Bottleneck: Loading tightly wound, heavy tubing coils into a stationary wrapping ring requires awkward manual maneuvering that slows down throughput and introduces ergonomic liabilities for the operators.
The Engineering Solution: Designed as the mid-size counterpart for the same tubing facility using our Pro 1400, this Dynawrap Pro 1100 removes the loading friction entirely. We integrated a Linear-Slide Chassis allowing the entire high-torque orbital ring to physically retreat. The operator effortlessly loads the tubing coil onto the custom infeed arm. Once secure, the ring slides forward along a heavy-duty track into the active wrapping position.
The ROI: Zero-friction, ergonomic loading. By utilizing the retreating ring and custom infeed jaw instead of bulky conveyors, operators execute rapid load transfers. The machine applies high-tension containment force instantly, accelerating cycle times by over 40% while protecting the floor team.
Pro 1100W: 360° Weatherproof Encapsulation
The Challenge: A textile leader needed to eliminate manual bagging for large fabric rolls while ensuring 100% moisture protection for international freight.
The Solution: A customized Dynawrap Pro 1100W Hybrid system. Stage 1 encapsulates the roll in poly-sheeting (or bubble wrap), while Stage 2 applies high-tension orbital film for a dust-proof, "plastic-bag" finish.
The Result: Zero manual labor. 100% weatherproofing. Freight-ready stability.
High-Volume Hybrid Packaging Cell
Dynawrap Pro 1700W Hybrid Automation
The Challenge
Manually pre-wrapping large wood panels in bubble wrap before stretch wrapping creates a massive bottleneck, causing severe ergonomic strain and limiting daily throughput.
The Solution: The Dynawrap Pro 1700W Hybrid transforms a labor-intensive, multi-step process into a perfectly synchronized, continuous-flow packaging cell.
System Highlights
- Continuous Throughput: A 3-man crew effortlessly manages the line with zero manual lifting or pre-wrapping required.
- Inline Labeling Zone: The natural staging gap allows operators to efficiently apply barcode tracking labels directly to the sealed bubble wrap.
- Dual Panel Stabilization: Heavy-duty pneumatic top presses engage automatically, keeping thin wood panels perfectly flat.
Foundry & Cylindrical Load Integration
Dynawrap Pro 1100 Extreme Payload Logistics
The Challenge
Unitizing loose bundles of 33 solid steel poles and massive cylindrical loads presents severe challenges in extreme payload logistics. Extreme weight and sharp edges consistently destroy standard belt conveyors and snap manual steel strapping, while heavy cylindrical rolls are prone to severe roll telescoping during transit.
The Solution: The Dynawrap Pro 1100 deployed with specialized heavy-duty red roller conveyors. It applies maximum containment force using Black Opaque Stretch Film without top-down pneumatic presses - securing foundry bundles and completely stopping roll telescoping.
System Highlights
- Specialized Roller Conveyors: Equipped with heavy-duty red roller conveyors built specifically to handle extreme weight and sharp edges that destroy standard belt conveyors.
- Maximum Containment Force: Unitizes loose bundles of 33 solid steel poles effortlessly, eliminating the need for manual steel strapping that snaps under high stress.
- Zero Roll Telescoping: Applies consistent, uniform tension using Black Opaque Stretch Film without requiring top-down pneumatic presses, locking massive cylindrical loads in place.
Pro 2200: Massive EPS Foam Blocks
The Challenge: Unitizing extreme-volume, lightweight products like Expanded Polystyrene (EPS) foam blocks without them shifting or lifting off the conveyors.
The Solution: The Dynawrap Pro 2200 utilizes heavy-duty motorized roller conveyors to drive the giant block into the 85.4-inch ring. Smooth mechanical tension binds the lightweight payload tightly without unspooling or deflection.
Pro 1900: Horizontal Pallet Wrapping
The Challenge: When shipping dense, heavy industrial goods like electric motors, standard vertical turntable wrappers only squeeze the sides of the load, leaving it vulnerable to sliding off the slick wooden skid during hard braking.
The Solution: The Dynawrap Pro 1900 flips the script by wrapping the entire pallet horizontally. By wrapping under the wood pallet and over the top of the product, the machine creates an unbreakable vertical "seatbelt" that anchors the motors directly to the base. Four synchronized chain conveyors create a 48-foot high-volume packaging line, ensuring continuous flow with zero turntable bottlenecks.
Pro 1700: Forklift-Integrated "Drive-Through" Wrapping
The Challenge: High-volume beverage and bottling facilities often lose critical minutes dropping pallets, wrapping, and re-lifting, which increases spillage risk and labor costs.
The Solution: The Dynawrap Pro 1700 features a "Zero-Drop" workflow. Operators remain in the cab, triggering the Dual-Arm orbital ring via Remote Fob. This configuration provides 2x the wrap speed and superior containment force for high-speed industrial environments.
Automatic Forklift Pallet Wrapping
Custom Dynawrap Pro 1700 Orbital Wrapper
The Challenge
Traditional pallet wrapping requires operators to dismount their forklifts, manually attach film, and wait for the wrapping cycle to complete before moving the load. This constant mounting and dismounting drastically reduces throughput and creates a bottleneck in high-volume shipping departments.
The Solution: This Custom Dynawrap Pro 1700 Orbital Wrapper is designed specifically for forklift integration, allowing operators to wrap pallets faster without ever leaving the cab.
- Remote Fob Initiation: The forklift operator positions the pallet inside the orbital ring and initiates the entire wrap cycle using a remote fob, never having to step down from the cab.
- Dual Film Carriage Speed: Equipped with dual film carriages, the orbital ring wraps the pallet at double the speed of standard single-carriage wrappers, significantly increasing throughput.
- Automated Cut & Clamp: The cycle finishes with an automated cut and clamp sequence, allowing the forklift operator to instantly reverse out and move the secured pallet directly to the loading dock.
Dust-Proof Tire Encapsulation
Semi-Automatic Dynawrap Cross 600 Radial Wrapper
The Challenge
Hand-threading stretch film through the center core of heavy products like tires or wire spools is a massive labor drain that creates inconsistent, loose packaging.
The Solution: The Cross 600 deploys semi-automatic radial core technology to deliver a 360° moisture-resistant seal in under a minute without manual film threading.
System Highlights
- Internal Core Stabilizer: Top-down pneumatic core press locks the tire firmly into the wrapping track.
- Variable Speed Control: Ergonomic foot-pedal engages continuous film feed while the operator rotates the tire.
- Automated Finishing: The cycle concludes seamlessly with an automated film cut-and-clamp arm.
Pro 1900: Forklift-Optimized 38-Foot Line
The Challenge: Preventing load deflection in extreme-length profiles while allowing forklifts to safely load and unload massive pallets without damaging the conveyor frames.
The Solution: A custom-engineered Dynawrap Pro 1900 with a 38-foot medium-grade conveyor run featuring a Triple-Table Sync (6', 3', and 10' sections). The 3' table creates a precise gap for forklift tines. Operators trigger the flow via Remote Fob, while Anti-Drop Edge Sensors on the outfeed table automatically stop the belt to prevent products from falling off the line.
Joy 1550: Pop-Up Cabinet Staging
The Challenge: Applying corrugated edge guards to heavy cabinet bottoms while flat on a conveyor causes ergonomic strain.
The Solution: The Dynawrap Joy 1550 utilizes a built-in pneumatic pop-up column to elevate the product. Operators easily slide guards into place, lower the column, and trigger the 1-touch automated wrap cycle.
Pro 600: Artificial Turf Encapsulation
The Challenge: Unitizing long, flexible rolled goods like carpet or artificial turf is notoriously difficult, often resulting in "telescoping" during transit.
The Solution: The Dynawrap Pro 600 simultaneously fires automatic lateral size guides and a pneumatic top-down press to lock the roll dead-center, allowing the 600mm ring to apply massive cross-directional tension without shifting.
Heavy Steel Profiles & Forge Integration
Dynawrap Pro 1100 with Heavy-Duty Roller Conveyors
The Challenge
A steel forge needed to reliably unitize long, heavy bundles of metal profiles. The extreme weight of the payloads rapidly deteriorated standard belt conveyors, and the active warehouse crane environment required a robust, hands-free packaging zone.
The Solution: The Dynawrap Pro 1100 deployed directly onto the active factory floor, stationed perfectly beneath the facility's overhead crane system.
System Highlights
- Heavy-Duty Roller Conveyors: Specialized yellow motorized roller conveyors engineered to effortlessly support immense sheer weight.
- Maximum Containment: The 1100mm orbital ring applies high-tension stretch film to completely eliminate manual banding.
- Hands-Free Throughput: Motorized table automatically drives the heavy payload through the wrap cycle.
Pro 1250: Non-Marring Door Wrapping
The Challenge: Millwork facilities struggle to automate the wrapping of delicate painted doors because standard top-down rollers cause friction scuffs and mar the finish.
The Solution: The Dynawrap Pro 1250 utilizes specialized non-marring rubber wheels on its pneumatic top presses to gently secure the door during the high-speed orbital cycle, delivering a pristine wrap with zero cosmetic damage.
Pro 600: Millwork & Inline Labeling
The Challenge: Handling and unitizing 12 to 18-foot baseboards requires serious stability, and manually labeling long profiles creates massive tracking errors.
The Solution: The Dynawrap Pro 600 utilizing auto-adjusting lateral size guides and pneumatic top-down presses to lock the unpainted wood into perfect alignment. An integrated goDEX printer auto-generates a custom shipping label the moment the cycle finishes.
Pro 1700W: Automated Bubble & Stretch
The Challenge: High-volume cabinetry and furniture lines typically suffer severe bottlenecks due to manual pre-wrapping. Operators are forced to hand-apply bubble wrap for transit protection prior to the stretch wrapper.
The Solution: The custom-engineered Dynawrap Pro 1700W Hybrid line completely removes the manual stage. A specialized motorized conveyor pulls the large cabinet into a wide-format bubble welding unit for auto-sealing, which then seamlessly feeds directly into the massive 1700mm orbital stretch ring to provide instant dual-layer, 6-sided encapsulation.
Glass Door & Window Protection
Dynawrap Joy 1550 Absolute Stability
The Challenge
Securing heavy exterior glass doors and delicate window assemblies without cracking the glass or scratching the metal frame with aggressive top-down pneumatic presses.
The Solution: The Dynawrap Joy 1550 relies on its ultra-smooth, high-traction motorized belts for absolute stability. The fragile payload is securely wrapped without top presses, finishing smoothly with an automated film cut.
System Highlights
- High-Traction Belts: Engineered with ultra-smooth, high-traction motorized belts that transport heavy exterior glass doors with absolute stability.
- Pressure-Free Wrapping: Wraps the payload securely without aggressive top-down pneumatic presses, completely eliminating the risk of cracking the glass.
- Flawless Finishing: Completes the containment cycle with a clean, automated film cut, ensuring Zero Frame Scratches before the product leaves the line.
6-Sided Millwork Protection for Doors
Dynawrap Joy 1250W Hybrid Bubble & Stretch Packaging
The Challenge
Packaging high-value millwork, such as finished interior and exterior doors, requires total surface protection to prevent scratches, dents, and edge damage during transit. Relying on manual labor to apply bubble wrap and stretch film is inefficient, costly, and often leaves vulnerable edges exposed without true six-sided coverage.
The Solution: The Dynawrap Joy 1250W completely automates this process, combining bubble encapsulation and orbital stretch wrapping to deliver secure, 6-sided protection in a single continuous pass.
- Total Six-Sided Protection: The system automatically dispenses and encapsulates the door in a protective layer of bubble wrap, ensuring every surface and edge is fully covered before the stretch cycle begins.
- Automated Hot Wire Welding: Integrated hot wire welding cleanly seals the bubble wrap around the millwork, creating a seamless cushion without the need for manual taping or handling.
- Synchronized Top-Down Presses: Pneumatic top-down presses gently engage the door, maintaining perfect stability as it passes through the wrapping ring for a flawless hybrid containment cycle.
Heavy Flat-Pack Furniture Packaging
Dynawrap Joy 1550 Edge-Protection Wrap
The Challenge
Keeping corrugated cardboard edge-protectors perfectly aligned on heavy furniture panels during packaging is a massive challenge. Hand-wrapping often causes slipping, exposing vulnerable corners to transit damage.
The Solution: The Dynawrap Joy 1550 perfectly secures a heavy, large-format furniture bundle straight from the factory floor without needing top-down presses.
System Highlights
- No Top-Press Needed: High-traction motorized infeed belts effortlessly drive the 6-foot bundle into the ring with zero load shifting.
- Flawless Edge Protection: Precisely calibrated cross-directional tension locks the cardboard casing directly to the wooden core.
- 360° Underside Security: The high-speed orbital cycle ensures total surface encapsulation, protecting bottom edges perfectly.
Pro 600: Sharp Steel Anchors
The Challenge: Wrapping heavy metal bundles featuring sharp, squared bolt-hole anchor bases without slicing through the stretch film.
The Solution: The Dynawrap Pro 600 executing a pre-programmed wrapping recipe via the HMI touchscreen. The 600mm ring applies precise mechanical tension and heavy film overlap directly to the sharpest anchor points without tearing.
Pro 1400W: Automated Bubble & Stretch for Doors
The Challenge: Custom door and millwork facilities face massive bottlenecks and transit damage risks when manually pre-wrapping large, heavy doors in protective bubble wrap prior to final stretch wrapping.
The Solution: The Dynawrap Pro 1400W integrates a protective bubble-wrap welding unit and a high-tension orbital stretch wrapper into one continuous line, delivering perfect 6-sided dual-layer surface protection with zero manual prep.
Pro 1400: Friction-Free Door Packaging
The Challenge: In the custom door industry, branding and surface protection are critical. When wrapping premium painted or finished doors, standard top-down pneumatic rollers can scuff the delicate finish or damage applied branding stickers during the high-speed wrap cycle.
The Solution: The Dynawrap Pro 1400 executing a flawless, friction-free high-speed orbital wrap without engaging the top-down presses. High-traction VFD belts keep the heavy door perfectly stable.
The Result: Zero surface marring. The high-clarity stretch film securely locks the contractor's branding safely underneath a weather-proof barrier.
High-Volume Wood Panel Packaging Cell
Dynawrap Joy 1250 Continuous Flow
The Challenge
High-volume panel and cabinetry manufacturers face severe bottlenecks at the shipping dock. Manual wrapping is simply too slow and inconsistent to keep up with active production lines.
The Solution: A highly efficient two-person continuous-flow packaging cell utilizing the automated Dynawrap Joy 1250.
System Highlights
- Lateral Guide Rollers: Vertical rollers on the motorized infeed table act as a catch and guide, keeping panels perfectly straight.
- Dual Pneumatic Presses: Independent infeed and outfeed presses ensure lightweight panels won't lift or shift.
- Continuous Automated Throughput: Seamless transition from one panel to the next, ending with an automated film cut-and-clamp.
Pro 600: Sensor-Triggered PVC
The Challenge: Slippery materials like PVC profiles are notoriously difficult to bundle. Without perfect tension, the profiles slide during transit, causing surface scratching.
The Solution: As the stack enters the wrapping zone, optical sensors instantly trigger the top press and lateral guides to perfectly square the bundle. The 600mm ring then applies high-tension stretch film to create a rock-solid, friction-free unit.
Joy 450: Securing Sharp Metal Beads
The Challenge: Packaging thin metal profiles is incredibly difficult. If tension is too loose, the heavy metal slides. If tension is too tight, the sharp steel corners slice right through the stretch film.
The Solution: The Dynawrap Joy 450 utilizes dual top-down pneumatic presses to keep the thin stack flat, while the 450mm ring applies high-speed orbital tension perfectly calibrated to safely encapsulate the sharp corners without tearing.
Pro 600: Motor-In-Box Wrapping Technique
The Bottleneck: Shipping dense, heavy mechanical motors inside standard corrugated boxes is a logistical nightmare. The intense, concentrated weight causes the motor to shift during transit, tearing through the cardboard from the inside out and resulting in rejected freight.
The Engineering Solution: The Dynawrap Pro 600 solves this through high-velocity internal load stabilization. Before the box is sealed, the motor and cardboard base are fed through the 600mm ring. Spinning at an aggressive 90 RPM, the precision mechanical tensioner applies immense containment force, effectively shrink-wrapping the heavy steel motor directly to the corrugated base.
The ROI: This technique creates a rock-solid, immovable internal anchor. Operating behind custom yellow safety fencing, this automated application creates a 100% moisture barrier, dropping freight damage claims to zero without sacrificing line speed.
Flawless Dual-Layer Door Packaging
Dynawrap Pro 1400W Hybrid Automation
The Challenge
For architectural doors and high-end millwork, transit damage is a massive liability. Manual bagging and taping is highly inconsistent, leaving delicate edges vulnerable and creating serious bottlenecks on the shipping dock.
The Solution: The Dynawrap Pro 1400W Hybrid completely encapsulates premium doors in a zero-touch, automated dual-layer sequence.
- Automated Welding: As the door enters the inline unit, it is enveloped in a protective layer of bubble wrap. A clamping arm instantly heat-seals and cuts the bubble layer.
- Synchronized Handoff: Simultaneously, the primary wrapping ring's top-down pneumatic press engages, holding the door perfectly stable for the second stage.
- 6-Sided Encapsulation: The 1400mm orbital ring applies high-tension stretch film directly over the bubble layer. The result is a flawless, dual-layer protective barrier that guarantees zero edge damage.
Hybrid Bubble & Stretch Wrapping for Metal Beams
Dynawrap Pro 600W Heavy-Hybrid Welding Automation
The Challenge
Packaging heavy, scratch-sensitive products like metal beams and aluminum profiles requires more than just stretch film—it requires thick protective cushioning. Applying bubble wrap or protective foam manually before stretch wrapping is incredibly slow, labor-intensive, and leaves room for inconsistent protection during transit.
The Solution: The Dynawrap Pro 600W completely automates the process, encapsulating the product in protective cushioning and securing it with orbital stretch wrap in one seamless, continuous-flow operation.
- Automated Bubble Wrap Encapsulation: As the metal beam enters the machine, the system automatically feeds and encapsulates the product in a thick layer of protective bubble wrap before the stretch cycle even begins.
- Integrated Hot Wire Welding: A heavy-duty hot wire welding system seals the protective bubble layer seamlessly around the beam, ensuring the cushioning stays perfectly in place without the need for manual taping.
- Synchronized Top-Down Presses: Gentle but firm pneumatic top-down presses stabilize the heavy metal beams as they move through the wrapping ring, preventing shifting or misalignment during the automated containment cycle.
Automated Textile & Carpet Packaging
Dynawrap Joy 1250 Continuous-Flow Line
The Challenge
Packaging soft, compressible goods like rugs, carpets, and heavy moving blankets is a massive logistical challenge. Without constant compression, rolled or folded textiles can unspool, telescope, or shift during wrapping, leading to a loose and unsecure bundle.
The Solution: The Dynawrap Joy 1250 solves this using a perfectly synchronized dual pneumatic relay to maintain 100% compression from infeed to outfeed.
- Continuous Compression: The infeed top-down press securely compresses the thick bundle. As the load moves through the wrapping ring, the outfeed press engages, taking over stabilization to ensure the bundle never loses compression.
- Snag-Free Transfer: Ultra-smooth motorized belt conveyors ensure that the delicate fabric never snags, tears, or catches during transfer.
- Continuous Flow Throughput: The system finishes with an automated cut-and-clamp, pushing the sealed carpet bundle down an extended gravity roller outfeed table while the second bundle is already loading.
Automated Cabinet & Shelf Wrapping
Dynawrap Joy 1250 Continuous-Flow Line
The Challenge
Packaging finished furniture - whether it's fully assembled painted cabinets or loose stacks of wooden shelves - requires a delicate balance of speed and surface protection. Hand-wrapping is slow and inconsistent, while aggressive automated systems risk scratching the finish or crushing rigid corners during the containment process.
The Solution: The Dynawrap Joy 1250 solves this by combining gentle, synchronized top-down pneumatic presses with ultra-smooth conveyor belts to perfectly secure both full cabinets and stacked components without damaging the paint.
System Highlights
- Synchronized Top-Down Presses: The infeed and outfeed pneumatic presses gently engage the payload, locking both assembled cabinets and loose, stacked shelves in place without applying crushing force.
- Surface Protection: Ultra-smooth motorized belt conveyors ensure that the painted wooden surfaces never snag, scratch, or drag during transfer.
- Automated Film Cutting Arm: The containment cycle completes seamlessly with an automated cut, providing a clean finish while ensuring reinforced corner protection for transit.
Flawless Residential Door Packaging
Dynawrap Joy 1250 Friction-Free Wrapping
The Challenge
When wrapping premium painted or finished doors, standard top-down pneumatic rollers can scuff, scratch, or mar the delicate white finish during a high-speed wrap cycle.
The Solution: The Dynawrap Joy 1250 executing a flawless, friction-free high-speed orbital wrap without engaging the top-down presses.
System Highlights
- High-Traction Stability: Ultra-smooth, high-traction motorized belt conveyors keep the heavy wooden door perfectly flat without top-down pressure.
- Zero Surface Marring: Disengaging the pneumatic top rollers ensures the painted surface never experiences friction scuffing.
- High-Speed Encapsulation: A two-man crew capitalizes on an automated 35-second cycle that finishes with a clean auto cut-and-clamp.
Joy 450: Custom Printed Film Integration
The Challenge: Manually taping labels or branding onto profiles takes too much time, costing manufacturers thousands of lost branding impressions.
The Solution: The Dynawrap Joy 450 applying custom printed stretch film. Optical sensors instantly trigger the pneumatic top-down presses, and the orbital ring simultaneously unitizes and brands the PVC shipment in just 24 seconds.
Joy 450: Eco-Friendly Paper Banding
The Challenge: As building material manufacturers push towards zero-waste initiatives, packaging machinery must adapt. Finding a high-speed machine that can smoothly apply paper wrapping without jamming or tearing is a major obstacle.
The Solution: The compact Dynawrap Joy 450 is engineered to seamlessly run specialized eco-friendly paper banding instead of traditional plastic stretch film. Because PVC moldings are slick and lightweight, the Joy 450 utilizes a perfect pneumatic relay. The infeed press secures the profiles, and halfway through the cycle, the outfeed press engages before the infeed releases, ensuring the paper film is applied flawlessly without ripping.
Pro 1100 Prototype: 2-prong jaw slide.
Pro 1100 Final Build: 3-prong jaw unit.
Pro 1100 integrated into a fully guarded EHS safety cell.
Pro 1100 motorized roller conveyor infeed integration.
Pro 1100 outfeed discharge zone and metal rollers.
Pro 1100 inline photo-eye sensor PLC handshake.
Pro 1100 wrapping plastic tubing coils.
Wrapping large coils with the Pro 1100.
Pro 1100 ring wrapper for cabinet protection.
Pro 1100 with custom linear slide add-on.
Pro 1100 Front View installation.
Pro 1400 installation at customer facility.
Pro 1400 horizontal wrapper shrink wrapping a door.
Trend Series: 300% pre-stretch pallet wrapper.
Turntable Wrapper: Stacked coils with blue film.
Edda Spinner 1800 S: Wrapping stacked insulation forms.
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