Dynawrap Pro 600
High-Speed Fully Automatic Horizontal Stretch Wrapper
The Dynawrap Pro 600 is the workhorse of high-velocity production lines. Engineered for precision and rapid-fire throughput, this 600mm orbital ring system provides fully automated, hands-free wrapping for copper piping, hardwood flooring bundles, window blinds, and delicate architectural hardware tracks.
Exceeding 19.6 Inches? Don't Leave.
The Pro 600 is purpose-built for narrow profiles. If your bundles, panels, or cabinetry exceed 500mm (19.6") in width, please scale up to our versatile Dynawrap Pro 1100 to prevent side-frame collisions.
Constant Tensioning System (CTS)
A major challenge when wrapping oversized products is maintaining consistent film tension across highly varied bundle widths. The Pro 600 features a spring-based Constant Tensioning System (CTS). This mechanical stretch ring (yielding 50-70% pre-stretch) dynamically adjusts force during rotation, adding tension where the film gets loose to ensure a tight, professional wrap on massive panels and bulky cabinets alike.
Included Standard Features
Pre-program custom wrap recipes. Operators tap the Beijer touchscreen to instantly auto-adjust tension, RPM, and film overlap. Zero guesswork. Watch Interface Demo
Integrated remote tech support access for instant factory-level PLC troubleshooting and updates.
1800mm High-traction belt-driven system utilizing Variable Frequency Drives (VFD) for seamless upstream line speed-matching.
Pneumatic stabilization for wide loads paired with heavy-duty automated film clamp, cut, and wipe-down. Zero operator intervention.
Universal, Non-Proprietary Components
We refuse to trap you in a proprietary parts ecosystem. The Pro-Series is built entirely with globally sourced, off-the-shelf Tier-1 components (Schneider Electric, Omron, Pepperl+Fuchs). If a sensor or contactor is ever damaged, your maintenance team can source the exact replacement at your local electrical supply house the same day. No black-box motherboards. No forced overseas shipping delays. Absolute uptime.
Quality Assurance & Commissioning: Pre-shipment video verification / Factory Acceptance Testing (FAT) available upon request for automated cell integrations. Every system ships with a full digital commissioning packet to streamline electrical and PLC deployment.
Common Pro 600 Applications
Bundled copper pipes, electrical metal conduit (EMT), and narrow drainage tubes.
Stacked packages of hardwood, laminate, and luxury vinyl plank (LVP) strips.
Sliding door tracks, metal railing profiles, and aluminum LED lighting housings.
Individual or bundled commercial window treatments, curtain rods, and roller blinds.
Automated Millwork Bundling & Inline Labeling
The Challenge: Handling and unitizing 12 to 18-foot baseboards requires serious stability, and manually labeling long profiles creates massive end-of-line bottlenecks and tracking errors.
The Solution: The Dynawrap Pro 600 deployed as a completely automated tracking and wrapping cell. The process features:
- Auto-Adjusting Size Guides: Automatic lateral guides and pneumatic top-down presses simultaneously engage, locking the thick stack of unpainted wood into perfect alignment.
- Continuous Throughput: Motorized belt conveyors and extended outfeed metal rollers effortlessly pull the awkward load through the 600mm ring for 100% surface protection.
- Integrated Barcode Printing: Bolted directly to the frame, an integrated printer instantly generates a custom shipping label the moment the auto cut-and-clamp cycle finishes.
Zero load shifting.
Instant barcode labels.
Seamless long profiles.
See this automated cell in action: Read the complete Extrusions & Moldings Automation Guide →
Sensor-Triggered PVC Extrusion Packaging
The Challenge: Slippery materials like PVC profiles are notoriously difficult to bundle by hand. Without perfect tension, the profiles slide against each other during transit, causing surface friction and scratching.
The Solution: The Dynawrap Pro 600 utilizing high-speed optical sensors to trigger the cycle. The process features:
- Instant Payload Detection: As the stack enters the wrapping zone, sensors detect the PVC, instantly triggering the top press and lateral guides to square the bundle.
- High-Tension Orbital Wrap: The 600mm ring rapidly applies high-tension stretch film to create a rock-solid, friction-free unit without manual adjustments.
- Automated Handoff: The cut-and-clamp arm finishes the cycle, automatically pushing the PVC onto the extended roller table.
Instant cycle triggers.
Perfect profile alignment.
Eliminates surface scratching.
See this automated cell in action: Read the complete Extrusions & Moldings Automation Guide →
Wrapping Sharp Steel Anchors & Poles
The Challenge: Wrapping heavy metal bundles featuring sharp, squared bolt-hole anchor bases. Standard stretch wrappers apply incorrect tension, causing the sharp steel to immediately slice through the film.
The Solution: The Dynawrap Pro 600 executing a pre-programmed wrapping recipe via the HMI touchscreen for this exact 25" x 15" bundle. The process features:
- 1-Touch HMI Recipes: The operator triggers the exact wrap parameters needed to safely encapsulate the sharp edges.
- Puncture-Resistant Overlap: The 600mm ring applies precise mechanical tension and heavy film overlap directly to the sharpest anchor points without tearing.
- Seamless Roller Integration: As the bundle transitions to the metal roller outfeed, the squared anchors cleverly act as a natural physical stop for fast, easy offloading.
Pre-programmed recipes.
Puncture-resistant overlap.
Seamless roller transfer.
See this automated cell in action: Read the complete Heavy Steel & Dowels Automation Guide →
Flawless Artificial Turf Roll Encapsulation
The Challenge: Unitizing long, flexible rolled goods like carpet, textiles, or artificial turf is notoriously difficult. Hand-wrapping usually results in loose ends, unspooling, or "telescoping" during transit.
The Solution: The Dynawrap Pro 600 takes absolute physical control of the product to deliver a perfectly tensioned wrap. The process features:
- Synchronized Stabilization: As the motorized infeed belt pulls the turf forward, the machine simultaneously fires its automatic lateral size guides and pneumatic top-down press, locking the unruly roll dead-center.
- Telescope-Free Wrapping: With the roll fully stabilized, the 600mm orbital ring applies massive cross-directional film tension without shifting or unspooling the product.
- Seamless Outfeed: The wrapped turf seamlessly transitions to an extended metal roller outfeed table for fast, easy offloading.
Auto size guides lock the roll.
High-tension containment.
Flawless surface protection.
See this automated cell in action: Read the complete Textiles, Carpets & Flooring Automation Guide →
Heavy Motor Wrapping with Custom Safety Guarding
The Challenge: A manufacturer needed to secure heavy, irregular-shaped electric motors to cardboard shipping bases. Due to the high-velocity throughput required and the active factory floor layout, operator safety around the rotating ring was a primary concern.
The Solution: We deployed the Dynawrap Pro 600 equipped with an integrated safety perimeter and advanced mechanical tensioning. The process features:
- Custom Machine Guarding: Heavy-duty yellow safety fencing physically separates operators from the 90 RPM rotating ring while allowing clear visibility into the wrap zone.
- Irregular Load Securing: The precision mechanical tensioner perfectly contours the stretch film around the motor's heavy, uneven shape, locking it directly to the base.
- Automated Conveyor Hand-off: The motorized belt seamlessly drives the heavy motors through the orbital ring without requiring manual pushing or positioning.
Integrated safety fencing.
Locks irregular shapes.
High-velocity wrapping.
Dynawrap LUMI™ 3D Algorithmic Vision (Optional)
Achieve true recipe-free autonomy with highly stable, non-black-box architecture. The optional LUMI™ System utilizes an Intel® depth-sensing 3D camera and a dedicated embedded controller housed in an industrial enclosure. As product enters the zone, the system executes volumetric scanning to determine exact geometry. The algorithm then automatically calculates and pushes the optimal wrapping parameters directly to the PLC. Operators simply select 'Optimum' or 'Heavy' protection modes, and the machine handles the rest.
Engineered for EHS Compliance & Operator Simplicity
EHS-Compliant High-Speed Automation: Equipped with a precision mechanical tensioner and a high-speed orbital ring, the Pro 600 isolates operators from rapid-moving parts. It applies consistent film force at velocities up to 90 RPM, replacing repetitive manual motion with relentless, safe automation that won't slow down your line.
Ultra-Low Latency Beijer HMI
The Beijer Electronics HMI delivers ultra-low latency responsiveness, empowering operators to execute dynamic recipe changeovers and fine-tune synchronous VFD wrapping parameters with zero delay.
By leveraging an intuitive, PLC-managed graphical interface, this localized control node significantly flattens the learning curve, minimizing operator training time while ensuring precision execution across complex orbital packaging cells.
The Economics of Automation
By replacing inconsistent manual hand-wrapping with mechanized tension control, this system ensures every millimeter of stretch film is utilized to its maximum yield. Reduce your film consumption by up to 25% while eliminating the ergonomic liabilities, transit damage, and labor hours associated with manual load securing.
Recommended Stretch Film
The Pro 600 is optimized for 10" (250mm) Cast Clear Machine Film to ensure high-speed, jam-free cycling on compact profiles. For sharp-edged bundles, we recommend High-Performance Blown Film.
| Technical Specifications |
| Machine Features | |
| Automation Level | Fully Automatic / PLC Controlled |
| Wrapping Ring Diameter | 600 mm (23.6") |
| Standard Dimensions (W x H x L) | 1630 x 1500 x 2960 mm (64.1" x 59" x 116.5") |
| Max Rotation Speed | 90 RPM |
| Film Delivery System | Mechanical Stretch (50-70%) with Spring-Based Constant Tensioning System (CTS) |
| Tension Control Advantage | Automated slack compensation prevents corner-crush on rectangular and irregular profiles |
| Total Weight | 560 kg (1,234 lbs) |
| Installed Total Power | 1.5 kW |
| Drive Motor Ratings | Crown Drive: 0.75 kW | Infeed/Outfeed Conveyors: 0.18 kW / 0.375 kW (VFD Synchronized) |
| Power Supply Voltage | 220V 3-Phase / 380V 3P+N / 480V 3-Phase |
| Approx. Full Load Amps (FLA) | 6A-7A (220V) / 3.5A-4A (380V) / 2.8A-3.2A (480V) |
| Pneumatic Air Requirements | Operating Pressure: 6 Bar (87 PSI) | Peak Consumption: ~20 L/min (~0.7 CFM) |
| Industrial Control & Systems Integration Specifications | |
| PLC / HMI / Drivers | Standard: Beijer Electronics (Sweden) | Options: Siemens, Allen-Bradley (Rockwell Automation), or Beckhoff (Flexible architecture based on project requirements) |
| 3D Algorithmic Vision (Optional) | LUMI™ System: Intel® 3D Depth-Sensing Camera with Embedded Logic Controller | Executes volumetric dimensional scanning and automatically pushes optimized wrapping parameters to the PLC. |
| Fault Detection & Predictive Maintenance | Predictive Maintenance Diagnostics: Network access to VFD status/faults, motor speeds, current loads, heater temperatures, and cycle counters. Stretch Secure System (Optional): Auto-stops on film break. Film Warning System (Optional): Pre-alerts for zero-downtime roll changes. |
| ERP & WMS Integration (Optional) | String-Based Data Exchange: Receive production orders, barcode data, and shipping labels via standard protocols. Labeling System: Scans bare product and auto-reprints identical barcode on exterior stretch film for ASRS induction. |
| Integration Protocols (SI Ready) | EtherNet/IP, PROFINET, EtherCAT, Modbus TCP, native OPC UA, MQTT |
| SCADA / MES Connectivity | Native OPC UA Server capabilities for direct machine data access without external gateways (PLC dependent). |
| Cloud Telemetry | MQTT-based communication for Industry 4.0 applications (Machine status, production statistics, film consumption, alarm history). |
| Robot Arm Compatibility | Direct Handshake Ready for FANUC, ABB, KUKA, Universal Robots (UR), and Yaskawa Industrial & Collaborative Arms |
| Robotic Cell Handshakes | Ready, Start, Busy, Complete, Fault, Product Present Confirmation, Wrapped-Ready Signal, Reject Bypass Mode, Remote Mode (Master Override) |
| Safety Architecture | CIP Safety, PROFIsafe, Robot-Safe Hardwired I/O Interlocks, Light Curtain & Safety Scanner Integration |
| Commissioning Packet | Included: Full Electrical Schematics (PDF & CAD), I/O List, PLC Tag Map, Robot Handshake Documentation, Ethernet Object Map, PLC/HMI Source Code Backups |
| Conveyor Drive System | Belt-Driven Motorized Infeed & Outfeed Conveyors synchronized via Variable Frequency Drives (VFD) for Speed Matching |
| Standard Automation Module | Automatic Film Clamp, Cut, & Wipe-Down | Remote Diagnostics Enabled |
| Motors / Reducers | Volt Motor (TR) / Yilmaz or Polat (TR) |
| Motorized Belt Conveyor System | Megadyne (Italy) |
| Safety / Protection | Schneider Electric (E-Stop, Contactor, SSR) |
| Power Supply | Omron (Japan) |
| Sensors | Pepperl+Fuchs (Germany) |
| EHS Safety Features | 3-Second Acoustic Pre-Start Warning, Micro-Switch Interlocked Film Door, Emergency Stop |
| Certifications & Standards | ISO 13849-1 (PLd) Compliant | cULus Listed | CSA Approved | CE Certified |
| Product Size To Pack | |
| Max Length | No Limit |
| Min Length with Bridge | 600 mm (23.6") |
| Max Passing Dimensions | Max W: 500 mm (19.6") | H: 100 mm (3.9")
W: 400 mm (15.7") | Max H: 300 mm (11.8")
|
| Conveyor Belt Features | |
| Conveyor Belt Length | 900 mm (35.4") Standard / 1300 mm (51.2") Optional |
| Conveyor Belt Width | 300 / 400 mm (11.8" / 15.7") |
| Max Conveyor Speed | 15 m/min (49.2 ft/min) |
| Max Load Capacity | 50 kg/m (~33.5 lbs/ft) Standard Belt Rating | Conveyor structure and load capacity are fully upgradeable to heavy-duty steel slat, chain, or powered roller variants for extreme weight requirements. |
| Conveyor Roller Material Upgrades | Vulkollan Polyurethane (Extreme load/anti-abrasion) | Non-Marring Rubber (High grip/delicate finishes) | Galvanized or Stainless Steel (Heavy industrial payloads) |
| Product Centering & Alignment | Adjustable Side Guide Rollers available in manual (fixed) or fully automated pneumatic configurations for zero-touch product centering. |
| End-of-Line Conveyor Safety | Optional Outfeed Photoeye Sensor (Automatically halts the conveyor drive to prevent wrapped products from overrunning the discharge table) |
| Working Height (Adjustable) | 800 - 850 mm (31.5" - 33.5") | Custom Heights Fully Engineered to Match Robotic Cells & Automated Lines |
| Stretch Film (PE/PVC) Specs | |
| Max Film Roll Exterior Diameter | 210 mm (8.2") |
| Roll Core Diameter | 76 mm (3") |
| Stretch Film Width Compatibility | 250 mm (10") |
| Recommended Film Thickness | 60 gauge (15 micron), 70 gauge (17 micron), 80 gauge (20 micron), 90 gauge (23 micron), 100 gauge (25 micron), 120 gauge (30 micron) |
| Max Roll Weight | 4.2 kg / 5.6 kg (9.2 lbs / 12.3 lbs) |
| *125/170mm (5" / 6.7") rolls can also be used | |
Visual breakdown of the Pro 600's footprint, infeed presses, and overall chassis profile.
Factory Warranty & Lifecycle Architecture: Every system ships with an industry-standard 1-Year Comprehensive Systems Warranty. More importantly, because we refuse to trap customers in proprietary parts ecosystems, all electrical, pneumatic, and automation controls are built exclusively with open-market Tier-1 components (Schneider Electric, Omron, Beijer, Pepperl+Fuchs). Replacement parts can be sourced locally same-day for the entire operational lifespan of the machine. Review our direct-to-human SLA and service protocol
Dynawrap Pro 600 Technical FAQ
What are the maximum object dimensions the Pro 600 can wrap?
The Dynawrap Pro 600 accommodates a maximum passing width of 500 mm (19.6") and a maximum passing height of 300 mm (11.8"). If your bundles or panels exceed 19.6" in width, you must scale up to a larger model, such as the Pro 1100, to prevent side-frame collisions.
What are the exact facility power requirements for this machine?
The Pro 600 requires an installed total power of 1.5 kW and can be configured for 220V 3-Phase, 380V 3P+N, or 480V 3-Phase power supplies. The approximate Full Load Amps (FLA) are 6A-7A for 220V, 3.5A-4A for 380V, and 2.8A-3.2A for 480V.
What pneumatic air pressure is required for the auto-cut and clamp units?
The pneumatic auto-cut, clamp, and dual top press units require a continuous operating pressure of 6 Bar (87 PSI). The machine has a peak air consumption of approximately 20 L/min (~0.7 CFM).
How does the Pro 600 integrate with existing robotic cells and PLC networks?
The machine features native Systems Integration (SI) readiness, supporting EtherNet/IP, PROFINET, EtherCAT, Modbus TCP, OPC UA, and MQTT Cloud Telemetry. It is pre-configured for direct robotic handshakes (Product Present, Wrapped-Ready, Reject Bypass) and is compatible with FANUC, ABB, KUKA, Universal Robots, and Yaskawa arms.
Is the Dynawrap Pro 600 UL and CSA listed?
Yes, all electrical panels and components are fully cULus and CSA certified for North American facility integration.