Dynawrap Pro 600W
Automatic Hybrid Horizontal Wrapper with Bubble Unit
The Dynawrap Pro 600W is a high-performance upgrade to our Dynawrap Pro 600, engineered for industrial-grade hybrid wrapping. By integrating a secondary bubble-wrap welding unit, this machine provides 360° impact protection and surface shielding in a single pass for painted aluminum extrusions, premium wood moldings, sensitive electronics, and delicate window treatments.
Exceeding 19.6 Inches? Don't Leave.
The Pro 600W is purpose-built for narrow, fragile profiles. If your high-value panels, cabinetry, or doors exceed 500mm (19.6") in width, please scale up to our Dynawrap Pro 1100W for wide-format hybrid wrapping.
Integrated Protective Welding System & By-Pass Cycle
The defining feature of the W-Series is the automated protective film curtain. A digitally controlled sealing bar operates precisely between 140°C - 160°C to encapsulate the product in bubble wrap or PE foam before the stretch film is applied.
Need to wrap a product without bubble wrap? Operators can simply select the "By-Pass Cycle" on the HMI. The machine will keep the welding unit completely off (cold) and operate exclusively as a high-speed orbital stretch wrapper, granting maximum flexibility on the factory floor.
Constant Tensioning System (CTS)
A major challenge when wrapping oversized products is maintaining consistent film tension across highly varied bundle widths. The Pro 600W features a spring-based Constant Tensioning System (CTS). This mechanical stretch ring (yielding 50-70% pre-stretch) dynamically adjusts force during rotation, adding tension where the film gets loose to ensure a tight, professional wrap on massive panels and bulky cabinets alike.
Included Standard Features
Pre-program custom wrap recipes. Operators tap the Beijer touchscreen to instantly auto-adjust tension, RPM, and film overlap. Zero guesswork. Watch Interface Demo
Integrated remote tech support access for instant factory-level PLC troubleshooting and updates.
1800mm High-traction belt-driven system utilizing Variable Frequency Drives (VFD) for seamless upstream line speed-matching.
Pneumatic stabilization for wide loads paired with heavy-duty automated film clamp, cut, and wipe-down. Zero operator intervention.
Universal, Non-Proprietary Components
We refuse to trap you in a proprietary parts ecosystem. The Pro-Series is built entirely with globally sourced, off-the-shelf Tier-1 components (Schneider Electric, Omron, Pepperl+Fuchs). If a sensor or contactor is ever damaged, your maintenance team can source the exact replacement at your local electrical supply house the same day. No black-box motherboards. No forced overseas shipping delays. Absolute uptime.
Quality Assurance & Commissioning: Pre-shipment video verification / Factory Acceptance Testing (FAT) available upon request for automated cell integrations. Every system ships with a full digital commissioning packet to streamline electrical and PLC deployment.
Common Pro 600W Applications
Powder-coated aluminum profiles, delicate window trim, and finished metal rails.
High-gloss wood moldings, fragile architectural details, and custom composite trim.
Narrow sensor housings, delicate LED lighting tracks, and linear component boxes.
Individual or bundled commercial blinds, fragile shades, and motorized curtain rods.
Flawless Surface Protection for Painted Profiles
The Challenge: Powder-coated aluminum extrusions, premium wood moldings, and delicate architectural trim are highly susceptible to friction scuffs during transit. Manually hand-taping foam or bubble wrap around these long profiles is incredibly slow, inconsistent, and creates massive production bottlenecks.
The Solution: The Dynawrap Pro 600W completely automates the dual-layer protection process.
- In-Line Bubble Welding: As the profile enters the wrapping zone, the digital sealing bar (running at ~150°C) automatically welds a continuous sleeve of impact-resistant bubble wrap perfectly around the product.
- Immediate Unitization: Milliseconds later, the 600mm orbital ring applies high-tension clear stretch film directly over the bubble wrap, locking the protective layer in place and creating a tight, weather-resistant seal.
- Zero Friction: The synchronized VFD motorized belt conveyors smoothly pull the extrusion through the entire 3-stage cell without ever dragging or scraping the painted finish.
Instant bubble sleeve.
Impact & weather seal.
1-pass hybrid packaging.
See this automated cell in action: Read the complete Heavy Steel & Dowels Automation Guide
Dynawrap LUMI™ 3D Algorithmic Vision (Optional)
Achieve true recipe-free autonomy with highly stable, non-black-box architecture. The optional LUMI™ System utilizes an Intel® depth-sensing 3D camera and a dedicated embedded controller housed in an industrial enclosure. As product enters the zone, the system executes volumetric scanning to determine exact geometry. The algorithm then automatically calculates and pushes the optimal wrapping parameters directly to the PLC. Operators simply select 'Optimum' or 'Heavy' protection modes, and the machine handles the rest.
Engineered for EHS Compliance & Operator Simplicity
EHS-Compliant Dual-Stage Cell: This system completely eliminates the repetitive strain injuries associated with hand-taping small rigid profiles. A precision layer of bubble wrap is automatically welded around the product, followed immediately by high-tension stretch film to pin the layer securely - creating a fast, hands-free, weather-tight seal.
Ultra-Low Latency Beijer HMI
The Beijer Electronics HMI delivers ultra-low latency responsiveness, empowering operators to execute dynamic recipe changeovers and fine-tune synchronous VFD wrapping parameters with zero delay.
By leveraging an intuitive, PLC-managed graphical interface, this localized control node significantly flattens the learning curve, minimizing operator training time while ensuring precision execution across complex orbital packaging cells.
The Economics of Automation
By replacing inconsistent manual hand-wrapping with mechanized tension control, this system ensures every millimeter of stretch film is utilized to its maximum yield. Reduce your film consumption by up to 25% while eliminating the ergonomic liabilities, transit damage, and labor hours associated with manual load securing.
Recommended Stretch Film
The Pro 600W is optimized for 10" (250mm) Cast Clear Machine Film over your preferred base layer of bubble wrap or PE foam to ensure high-speed, jam-free cycling on compact profiles. For sharp-edged bundles, we recommend High-Performance Blown Film.
| Technical Specifications |
| Machine Features | |
| Automation Level | Fully Automatic / PLC Controlled Hybrid System |
| Wrapping Ring Diameter | 600 mm (23.6") |
| Standard Dimensions (W x H x L) | 1630 x 1900 x 6000 mm (64.1" x 74.8" x 236.2") |
| Max Rotation Speed | 90 RPM |
| Film Delivery System | Mechanical Stretch (50-70%) with Spring-Based Constant Tensioning System (CTS) |
| Tension Control Advantage | Automated slack compensation prevents corner-crush on rectangular and irregular profiles |
| Total Weight | 950 kg (2,094 lbs) |
| Installed Total Power | 2.2 kW |
| Drive Motor Ratings | Crown Drive: 0.75 kW | Infeed/Outfeed Conveyors: 0.18 kW - 0.375 kW (VFD Synchronized) |
| Power Supply Voltage | 220V, 380V, or 480V 3-Phase *Available with or without neutral wire configurations based on facility. |
| Approx. Full Load Amps (FLA) | 8A-9.5A (220V) / 4.5A-5.5A (380V) / 3.7A-4.2A (480V) |
| Pneumatic Air Requirements | Operating Pressure: 6 Bar (87 PSI) | Peak Consumption: ~20 L/min (~0.7 CFM) |
| Industrial Control & Systems Integration Specifications | |
| PLC / HMI / Drivers | Standard: Beijer Electronics (Sweden) | Options: Siemens, Allen-Bradley (Rockwell Automation), or Beckhoff (Flexible architecture based on project requirements) |
| 3D Algorithmic Vision (Optional) | LUMI™ System: Intel® 3D Depth-Sensing Camera with Embedded Logic Controller | Executes volumetric dimensional scanning and automatically pushes optimized wrapping parameters to the PLC. |
| Fault Detection & Predictive Maintenance | Predictive Maintenance Diagnostics: Network access to VFD status/faults, motor speeds, current loads, heater temperatures, and cycle counters. Stretch Secure System (Optional): Auto-stops on film break. Film Warning System (Optional): Pre-alerts for zero-downtime roll changes. |
| ERP & WMS Integration (Optional) | String-Based Data Exchange: Receive production orders, barcode data, and shipping labels via standard protocols. Labeling System: Scans bare product and auto-reprints identical barcode on exterior stretch film for ASRS induction. |
| Integration Protocols (SI Ready) | EtherNet/IP, PROFINET, EtherCAT, Modbus TCP, native OPC UA, MQTT |
| SCADA / MES Connectivity | Native OPC UA Server capabilities for direct machine data access without external gateways (PLC dependent). |
| Cloud Telemetry | MQTT-based communication for Industry 4.0 applications (Machine status, production statistics, film consumption, alarm history). |
| Robot Arm Compatibility | Direct Handshake Ready for FANUC, ABB, KUKA, Universal Robots (UR), and Yaskawa Industrial & Collaborative Arms |
| Robotic Cell Handshakes | Ready, Start, Busy, Complete, Fault, Reset, Recipe Select, Product Present Confirmation, Wrapped-Ready Signal, Reject Bypass Mode, Remote Mode (Master Override) |
| Safety Architecture | CIP Safety, PROFIsafe, Robot-Safe Hardwired I/O Interlocks, Light Curtain & Safety Scanner Integration |
| Commissioning Packet | Included: Full Electrical Schematics (PDF & CAD), I/O List, PLC Tag Map, Robot Handshake Documentation, Ethernet Object Map, PLC/HMI Source Code Backups |
| Conveyor Drive System | Belt-Driven Motorized Infeed & Outfeed Conveyors synchronized via Variable Frequency Drives (VFD) for Speed Matching |
| Standard Automation Module | Automatic Film Clamp, Cut, & Wipe-Down | Remote Diagnostics Enabled |
| Motors / Reducers | Volt Motor (TR) / Yilmaz or Polat (TR) |
| Motorized Belt Conveyor System | Megadyne (Italy) |
| Safety / Protection | Schneider Electric (E-Stop, Contactor, SSR) |
| Power Supply | Omron (Japan) |
| Sensors | Pepperl+Fuchs (Germany) |
| EHS Safety Features | 3-Second Acoustic Pre-Start Warning, Micro-Switch Interlocked Film Door, Emergency Stop |
| Certifications & Standards | ISO 13849-1 (PLd) Compliant | cULus Listed | CSA Approved | CE Certified |
| Product Size To Pack | |
| Max Length | No Limit |
| Min Length with Bridge | 600 mm (23.6") |
| Max Passing Dimensions | Max W: 500 mm (19.6") | H: 100 mm (3.9")
W: 400 mm (15.7") | Max H: 300 mm (11.8")
|
| Conveyor Belt Features | |
| 3-Stage Conveyor System (Length) | Infeed: 1800 mm (70.8") / Welding Zone: 1800 mm (70.8") / Outfeed: 1800 mm (70.8") |
| Conveyor Belt Width | 300 mm (11.8") |
| Max Conveyor Speed | 15 m/min (49.2 ft/min) |
| Max Load Capacity | 50 kg/m (~33.5 lbs/ft) Standard Belt Rating | Conveyor structure and load capacity are fully upgradeable to heavy-duty steel slat, chain, or powered roller variants for extreme weight requirements. |
| Conveyor Roller Material Upgrades | Vulkollan Polyurethane (Extreme load/anti-abrasion) | Non-Marring Rubber (High grip/delicate finishes) | Galvanized or Stainless Steel (Heavy industrial payloads) |
| Product Centering & Alignment | Adjustable Side Guide Rollers available in manual (fixed) or fully automated pneumatic configurations for zero-touch product centering. |
| End-of-Line Conveyor Safety | Optional Outfeed Photoeye Sensor (Automatically halts the conveyor drive to prevent wrapped products from overrunning the discharge table) |
| Working Height (Adjustable) | 800 - 850 mm (31.5" - 33.5") | Custom Heights Fully Engineered to Match Robotic Cells & Automated Lines |
| Protective Film & PE Foam System (W-Series Hybrid) | |
| Supported Protective Materials | PE Film, Foam, PE Air Bubble, PVC, Shrink Film |
| Digital Welding Temperature | 100°C - 150°C (212°F - 302°F) |
| Max Protective Film Width (Bubble/Foam) | 1250 mm (49.2") |
| Bubble Film Max Roll Diameter | 700 mm (27.5") |
| Bubble Film Core Diameter | 76 mm (3") |
| Selectable HMI Wrapping Modes | Hybrid Armor Mode (Bubble/Foam + Stretch) | By-Pass Cycle (Stretch wrapping only; welding bar remains cold) |
| Stretch Film (PE/PVC) Specs | |
| Stretch Film Max Roll Diameter | 190 mm (7.4") |
| Stretch Film Core Diameter | 76 mm (3") |
| Stretch Film Width Compatibility | 250 mm (10") |
| Recommended Film Thickness | 60 gauge (15 micron), 70 gauge (17 micron), 80 gauge (20 micron), 90 gauge (23 micron), 100 gauge (25 micron), 120 gauge (30 micron), 140 gauge (35 micron) |
| Stretch Film Max Roll Weight | 3.2 kg (7 lbs) |
| *125/170mm (5" / 6.7") rolls can also be used | |
Factory Warranty & Lifecycle Architecture: Every system ships with an industry-standard 1-Year Comprehensive Systems Warranty. More importantly, because we refuse to trap customers in proprietary parts ecosystems, all electrical, pneumatic, and automation controls are built exclusively with open-market Tier-1 components (Schneider Electric, Omron, Beijer, Pepperl+Fuchs). Replacement parts can be sourced locally same-day for the entire operational lifespan of the machine. Review our direct-to-human SLA and service protocol
Dynawrap Pro 600W Technical FAQ
What is the maximum profile size the Pro 600W hybrid system can wrap?
The Dynawrap Pro 600W is engineered to handle maximum passing dimensions of 300 mm x 300 mm (11.8" x 11.8"). If your painted extrusions or fragile cabinetry exceed these dimensions, you will need to scale up to the wide-format Pro 1100W.
What are the facility power and air requirements for this machine?
The Pro 600W requires an installed total power of 2.2 kW and supports 220V, 380V, or 480V 3-Phase power, and panels can be configured for drops with or without a neutral wire. The pneumatic systems (top press, auto-cut/clamp) require a continuous operating pressure of 6 Bar (87 PSI) with a peak consumption of ~20 L/min.
Can the Pro 600W operate without deploying the bubble wrap layer?
Yes, operators can select the "By-Pass Cycle" on the HMI touchscreen. In this mode, the digital welding bar remains completely off (cold), and the machine functions exclusively as a high-speed orbital stretch wrapper.
How does the bubble wrap welding unit integrate with automated conveyor lines?
The system features a 3-Stage VFD synchronized conveyor (Infeed, Welding Zone, Outfeed) totaling 5400 mm in length. It communicates directly with upstream robotics via native protocols like EtherNet/IP, PROFINET, or OPC UA, utilizing standard PLC handshakes such as 'Product Present' and 'Wrapped-Ready'.
Is the Dynawrap Pro 600W UL and CSA listed?
Yes, all electrical panels and components are fully cULus and CSA certified for North American facility integration.